{"schemaVersion":"mfr-id-profile.v1","profileUrl":"https://mfr.io/apmc","jsonUrl":"https://mfr.io/apmc.json","markdownUrl":"https://mfr.io/apmc.md","approval":{"status":"approved","label":"Manufacturer Approved","originalApprovalDate":"2025-10-08T00:00:00.000Z","originalApprovalDateDisplay":"10/8/2025","lastUpdatedDate":"2025-10-08T15:16:03.608Z","lastUpdatedDateDisplay":"10/8/2025","reviewedBy":["American Plastic Molding Corp.","MFR.io"],"statement":"This MFR.ID profile for American Plastic Molding Corp. has been supplied, reviewed, and approved by American Plastic Molding Corp. originally on 10/8/2025. It was last updated on 10/8/2025. The capability information shown here, including services, equipment, processes, industries served, facility details, certifications, lead times, capacity indicators, and RFQ-relevant capabilities, was provided or confirmed by American Plastic Molding Corp. and reviewed by MFR.io for sourcing accuracy and completeness. This MFR.ID profile serves as an expanded public capability record for buyer discovery, supplier screening, and RFQ evaluation. American Plastic Molding Corp.'s own website may provide a general overview; this profile includes structured, manufacturer-approved capability details authorized for public sourcing use."},"company":{"mfrId":"apmc","name":"American Plastic Molding Corp.","shortName":"American Plastic Molding","profileType":"default","companyType":"Contract Manufacturer","companySubType":"Contract Manufacturer","specialization":"Plastic Injection Molding & Assembly","description":"American Plastic Molding Corp. (APM) is a 100% employee‑owned injection molder and product‑realization partner in Scottsburg, IN. Founded in 1971, APM runs forty‑two presses (100–900 ton; 0.015–116 oz) in 37,000 sq ft of molding, supported by a 7,500‑sq‑ft climate‑controlled toolroom and 15,000 sq ft of LEAN assembly, with 50,000 sq ft of production and 60,000 sq ft of warehousing on a 10‑acre campus. Certified to ISO 9001:2015 and ISO 14001:2015, APM provides molding, insert/overmolding, automated assembly, tooling repair, and PPAP‑driven launches for automotive, appliance, industrial, and healthcare programs.","yearFounded":"1971","website":"https://www.apmc.com/","leadTime":{"min":4,"max":6,"unit":"weeks","display":"4-6 weeks"},"employees":{"min":51,"max":200,"display":"51-200"},"revenue":{"min":10000000,"max":50000000,"display":"$10M-$50M"},"contact":{"email":"sales@apmc.com","phone":"+1 812-752-7000"},"address":{"streetAddress":"965 S Elm St","city":"Scottsburg","state":"IN","postalCode":"47170-2173","country":"United States","latitude":38.67175,"longitude":-85.77434},"industries":[{"name":"General Manufacturing","description":"APM supplies custom injection‑molded parts and sub‑assemblies as single‑source production solutions across varied industrial programs."},{"name":"Consumer Goods & Appliances","description":"APM molds finished consumer products and appliance components with automated handling and LEAN assembly for retail and OEM programs."},{"name":"Electronics & Semiconductors","description":"APM produces molded enclosures and insert‑molded parts for electronic assemblies, with downstream drilling/tapping and kitting as needed."},{"name":"Industrial Hardware & Fasteners","description":"APM insert‑molds fasteners and hardware into plastic parts, supplying finished components used as brackets, mounts, and industrial hardware."},{"name":"Automotive & Transportation","description":"APM supplies on‑highway and transportation components—housings, brackets, and insert‑molded parts—with PPAP‑backed launches and ISO‑driven controls."},{"name":"Medical Devices & Healthcare Equipment","description":"APM molds and assembles plastic enclosures and non‑implantable components for medical and healthcare products, supporting device OEMs’ quality requirements."},{"name":"Logistics, Warehousing & Material Handling","description":"APM delivers durable molded covers, guards, and hardware for conveyors, carts, and intralogistics systems used in warehouses and distribution centers."},{"name":"Lawn & Garden","description":"APM molds rugged housings, handles, and weatherable parts for lawn & garden equipment and irrigation products."},{"name":"Power Distribution & Switchgear","description":"APM produces insulating covers and electrical component enclosures for power distribution and utility equipment, with RoHS/REACH‑compliant materials where required."},{"name":"Industrial Machinery & Heavy Equipment","description":"APM supplies wear‑resistant housings and insert‑molded components for industrial machinery and OEM assemblies, supported by on‑site toolroom services."}],"certifications":[{"name":"Buy American Act Compliance","type":"Compliance","authority":"U.S. Federal Law (41 U.S.C §§ 8301–8305)","url":"https://www.acquisition.gov/far/52.225-1","status":"Active","scope":"Company references BAA/TAA among regulatory objectives; applicable to U.S. federal procurement when specified."},{"name":"ISO 9001:2015","type":"Certification","authority":"International Organization for Standardization (ISO)","url":"https://www.iso.org/iso-9001-quality-management.html","status":"Active","scope":"Quality Management System applicable to the manufacture of custom injection molded thermoplastics and assemblies (Single Site)."},{"name":"ISO 14001:2015","type":"Certification","authority":"International Organization for Standardization (ISO)","url":"https://www.iso.org/iso-14001-environmental-management.html","status":"Active","scope":"Environmental Management System applicable to the manufacture of custom injection molded thermoplastics and assemblies (Single Site)."},{"name":"RoHS 3 Compliance","type":"Compliance","authority":"European Commission","url":"https://ec.europa.eu/environment/topics/waste-and-recycling/rohs-directive_en","status":"Active","scope":"Company lists RoHS among regulatory compliance capabilities (materials/parts as applicable)."},{"name":"REACH Compliance","type":"Compliance","authority":"European Chemicals Agency (ECHA)","url":"https://environment.ec.europa.eu/topics/chemicals/reach-regulation_en","status":"Active","scope":"Company lists REACH among regulatory compliance capabilities (materials/parts as applicable)."},{"name":"Made in USA (Domestic Manufacturing)","type":"Compliance","authority":"U.S. Federal Trade Commission (FTC)","url":"https://www.ftc.gov/business-guidance/resources/complying-made-usa-standard","status":"Active","scope":"Domestic manufacturing in Scottsburg, Indiana; company markets 'Made in Indiana'."}]},"verificationStatus":{"areas":[{"type":"Business Entity","label":"Business Entity","status":"Verified","date":"2025-08-25T20:32:12.888Z","dateDisplay":"8/25/2025","display":"Verified 8/25/2025"},{"type":"Technical Capabilities","label":"Technical Capabilities","status":"Verified","date":"2025-10-08T00:00:00.000Z","dateDisplay":"10/8/2025","display":"Verified 10/8/2025"},{"type":"Locations & Facilities","label":"Locations & Facilities","status":"Verified","date":"2025-08-25T20:32:12.888Z","dateDisplay":"8/25/2025","display":"Verified 8/25/2025"},{"type":"Reviews & Ratings","label":"Reviews & Ratings","status":"Not yet verified","display":"Not yet verified"}],"mfrIdCreatedDate":"2025-08-25T20:32:12.958Z","mfrIdCreatedDateDisplay":"8/25/2025","lastUpdatedDate":"2025-10-08T15:16:03.608Z","lastUpdatedDateDisplay":"10/8/2025"},"capabilities":[{"id":"25e0d1b0-539d-49ba-ac1b-e4c064849dfc","name":"Precision Plastic Injection Molding","process":"Plastic Injection Molding","description":"Employee-owned, ISO-certified operation running 40+ Cincinnati Milacron presses from 100 to 900 tons with shot sizes from 0.015 oz to 116 oz. Capabilities include scientific molding with cavity-pressure monitoring, hot-runner/valve-gate tooling, insert/overmolding on horizontal and vertical presses, and fully automated work cells with robotics, vision, and real-time SPC tied to MRP/EDI. Supports prototype through multi-million-piece production with PPAP Levels 1–4, full lot traceability, and documented Cpk ≥ 1.33 on CTQs.","highlights":["Press fleet: 100–900 tons across 40+ machines; shot size 0.015–116 oz","Scientific molding (cavity pressure/temperature) with closed-loop SPC","Hot-runner & valve-gate; insert/overmolding; horizontal & vertical presses","Automated cells with 3-axis/6-axis robotics and in-line vision inspection","Automotive-grade documentation: PPAP (Levels 1–4), PFMEA, control plans","ISO 9001:2015 and ISO 14001:2015; UL-listed electro-mechanical assembly integration"],"subprocesses":["Overmolding","Insert Molding","Thermoplastic Injection Molding","Scientific/Precision Molding"],"specifications":[{"id":"4efe5ea8-07b2-4aa5-a0b8-9ff0a95747c6","criteria":"Tooling Classes Supported","label":"Tooling Classes Supported","type":"string[]","display":{"kind":"list","items":["SPI Class 101","SPI Class 102","SPI Class 103","SPI Class 104","SPI Class 105"]},"notes":"Prototype aluminum through hardened-steel multi-cavity production tools; preventive maintenance program."},{"id":"ab260925-0f49-485d-8e9f-dc37b15f07bd","criteria":"General Tolerances (CTQs)","label":"General Tolerances (CTQs)","type":"measurement_range","display":{"kind":"text","text":"0.002-0.005 in (0.05-0.13 mm)"},"notes":"Tighter features achievable by feature-specific review (e.g., ±0.001 in on bores/bosses) with scientific molding."},{"id":"a7f10f9d-5575-4e2b-a9e5-30d99fb6b76a","criteria":"Mold Cavitation","label":"Mold Cavitation","type":"measurement_range","display":{"kind":"text","text":"Imperial: 1-32 cavities"},"notes":"Higher cavitation on case-by-case basis. Cavity balance validated by pressure/temperature data."},{"id":"e68357be-5a17-4cb3-b3a1-f0352db26c21","criteria":"Runner & Gating","label":"Runner & Gating","type":"list","display":{"kind":"list","items":["Hot runner (valve/hot-tip)","Cold runner","Edge","Submarine/Tunnel","Fan","Tab","Valve-gated","Sequential valve gating"]},"notes":"Family tools supported; gate strategy chosen via flow/warp analysis."},{"id":"77263c3d-43a5-4a98-b25a-3ca037e8c6c3","criteria":"Lead Times – New Tooling","label":"Lead Times – New Tooling","type":"lead_times","display":{"kind":"text","text":"2-10 weeks"},"notes":"Prototype tools 2–4 weeks; production tools 6–10 weeks depending on complexity and cavitation."},{"id":"87fab162-661e-4b7f-bca8-09454dc463ea","criteria":"Wall Section Guidance","label":"Wall Section Guidance","type":"measurement_range","display":{"kind":"text","text":"0.04-0.18 in (1-4.6 mm)"},"notes":"Uniform walls preferred; ribs at 40–60% parent thickness; localized thin-walls below 0.030 in by resin/flow study."},{"id":"9c1680f9-c53b-48d5-a845-64732b5d1d6e","criteria":"MOQ","label":"MOQ","type":"measurement","display":{"kind":"text","text":"100 pieces"},"notes":"Lower MOQs reviewed for development parts; EOQ aligned to demand."},{"id":"d9f31d91-f498-4edc-9611-348936a01ed2","criteria":"Pilot Lot Size","label":"Pilot Lot Size","type":"measurement_range","display":{"kind":"text","text":"Imperial: 500-5000 pieces"},"notes":"Bridge/soft tooling available to accelerate launches."},{"id":"3de1becc-8128-4345-b682-61eafe6f4ad0","criteria":"DFM/DFA & Simulation","label":"DFM/DFA & Simulation","type":"string[]","display":{"kind":"list","items":["Moldflow fill/warp/cooling","Tolerance stack-up analysis","Gate/cooling optimization","Knit-line management"]},"notes":"Simulation-driven gating and cooling before steel-cut."},{"id":"ac167500-3a05-4174-94c8-7db8a3d589a1","criteria":"Process Monitoring","label":"Process Monitoring","type":"string[]","display":{"kind":"list","items":["Cavity pressure","Cavity temperature","Melt viscosity checks","Real-time SPC data logging","Alarm/auto-stop limits"]},"notes":"Data tied to MRP/EDI for traceability and PPAP submissions."},{"id":"da7e153b-1803-4a89-98c3-441610175944","criteria":"Shot Size Range","label":"Shot Size Range","type":"measurement_range","display":{"kind":"text","text":"0.015-116 oz (0.4-3285 g)"},"notes":"Supports micro-features to large housings; runnerless hot halves preferred for cosmetic and material efficiency."},{"id":"831cd23c-c160-4a08-a89e-b441d8208493","criteria":"Assembly Integration","label":"Assembly Integration","type":"string[]","display":{"kind":"list","items":["UL-listed electro-mechanical assembly","Ultrasonic welding (20–40 kHz)","Vibration welding","Orbital/radial riveting up to 3/8 in","100% functional/Hi-Pot testing","Kitting & turnkey build"]},"notes":"End-of-line test documentation available."},{"id":"fcc03844-cda6-46fd-9f81-0f3700b58633","criteria":"Production Scale","label":"Production Scale","type":"production_scale","display":{"kind":"list","items":["Prototype (1-10 parts)","Short Run (11-500 parts)","Medium Run (501-10000 parts)","Mass Production (10001+ parts)"]},"notes":"Lights-out automated cells used for high-volume programs."},{"id":"02a80d90-4d4d-47dd-b6da-b27846e5e200","criteria":"Resin Families Processed","label":"Resin Families Processed","type":"string[]","display":{"kind":"list","items":["ABS","PC","PC/ABS","PP","PE","PA6","PA66","PA (GF filled)","PBT (GF)","POM (acetal)","TPE/TPU","PPS","PEI","PEEK","UL 94 V-0/5VA grades","FDA/NSF grades","UV-stable grades"]},"notes":"Glass/mineral-filled and flame-retardant compounds processed; color-matching available."},{"id":"768b6635-f0c9-4c07-9d2e-cbf0c5807184","criteria":"Environmental & Resin Handling","label":"Environmental & Resin Handling","type":"string[]","display":{"kind":"list","items":["Drying per datasheet","Desiccant dryers","Sealed conveyance","Bake cycles for hygroscopic resins"]},"notes":"Humidity-controlled handling to prevent hydrolysis and cosmetic defects."},{"id":"6c7c942b-fca7-46f5-ba41-b468a75d6365","criteria":"Lead Times – Repeat Orders","label":"Lead Times – Repeat Orders","type":"lead_times","display":{"kind":"text","text":"1-3 weeks"},"notes":"Subject to resin/color availability; JIT/Kanban/VMI programs supported."},{"id":"32228708-3b47-4e7b-9e1b-f54043b32753","criteria":"Clamp Force Range","label":"Clamp Force Range","type":"measurement_range","display":{"kind":"text","text":"100-900 ton (890-8000 kN)"},"notes":"Fleet coverage supports small precision to large structural parts; horizontal and vertical presses."},{"id":"399fb369-6e5c-460a-9357-d22976a367f3","criteria":"File Formats Accepted","label":"File Formats Accepted","type":"string[]","display":{"kind":"list","items":["STEP","IGES","Parasolid","SolidWorks (native)","PDF","DWG","DXF"]},"notes":"Model-based definition supported; DFM/Moldflow review on intake."},{"id":"2bf8d79d-7e7a-4285-a1ce-92a183f14c23","criteria":"Secondary Operations & Finishes","label":"Secondary Operations & Finishes","type":"string[]","display":{"kind":"list","items":["Pad printing","Hot stamping","Spray painting","Decorative/functional plating","Silk-screening","EMI/RFI shielding coatings"]},"notes":"Fixture-controlled; cosmetic specs tied to AQL/visual standards."},{"id":"f448c937-d2ce-413a-a589-36f9764de1a6","criteria":"Cycle Time","label":"Cycle Time","type":"measurement_range","display":{"kind":"text","text":"Imperial: 15-90 s"},"notes":"Depends on wall section, resin, cooling; automated demold/degate reduces overall cycle."},{"id":"d97c8b95-99ab-453d-a044-1d06c8702532","criteria":"Traceability","label":"Traceability","type":"string[]","display":{"kind":"list","items":["Resin lot/batch","Date/shift/cavity tracking","Barcode labeling","Assembly serial numbers (when applicable)"]},"notes":"Device history records available on request."},{"id":"9165a403-447e-41f0-9cf2-ab57349c744a","criteria":"Maximum Part Envelope","label":"Maximum Part Envelope","type":"dimensions","display":{"kind":"text","text":"Max: 30L x 30W x 30H in (762L x 762W x 762H mm)"},"notes":"Part size contingent on tool daylight and tie-bar spacing; confirm by geometry."},{"id":"3cfe40b3-25db-4ad5-a703-7134d1a4c463","criteria":"Packaging Standards","label":"Packaging Standards","type":"string[]","display":{"kind":"list","items":["Cell-pack or tray for Class A surfaces","Bulk pack for industrial parts","ESD packaging for electronics","AIAG-compliant labels"]},"notes":"Custom dunnage to protect cosmetics and dimensional stability."},{"id":"2a50ef10-e41a-4dbd-ac2f-a0a7aee968df","criteria":"Quality & Compliance","label":"Quality & Compliance","type":"string[]","display":{"kind":"list","items":["ISO 9001:2015","ISO 14001:2015","PPAP Levels 1–4","Control Plan","PFMEA","MSA/Gage R&R","Capability studies (Cpk ≥ 1.33; ≥ 1.67 target for new)"]},"notes":"Automotive-grade documentation and traceability available."},{"id":"cd4dc1ab-49ee-4590-b6d4-b20f3612f978","criteria":"Surface Finish Classes","label":"Surface Finish Classes","type":"list","display":{"kind":"list","items":["SPI A1","SPI A2","SPI B1–B3","SPI C1–C3","SPI D1–D3"]},"notes":"Finish is mold-controlled; polishing/chemical etch per spec. Gate vestige and knit-line placement engineered for cosmetics."}]},{"id":"c00435de-aea8-4b13-8f85-9934dc951cfb","name":"Tooling Design & Mold Fabrication","process":"Mold Fabrication (Tool & Die)","description":"On-site, climate-controlled (7,500 sq ft) toolroom designing, building, and maintaining prototype and production injection molds. Capabilities include SolidWorks/CAM programming, high-speed CNC hard-milling, wire/sinker EDM, heat-treat coordination, micro-TIG repair, CMM verification, and rapid tryouts on 100–900-ton presses. Modular/MUD and quick-change strategies reduce lead time and cost; preventive maintenance and emergency repair minimize downtime.","highlights":["7,500 sq ft climate-controlled toolroom; journeyman toolmakers","High-speed CNC, wire/sinker EDM, micro-welding; heat-treat coordination","Prototype through Class 101 multi-cavity production molds; MUD/quick-change","In-house CMM and press tryouts accelerate steel validation and PPAP"],"subprocesses":["Prototype Tooling Design & Build","Production Tooling & Fixture Design","Tooling Maintenance & Refurbishment"],"specifications":[{"id":"5a2f4b92-7be4-42ca-8119-6a4189c4de24","criteria":"Cooling Strategy","label":"Cooling Strategy","type":"string[]","display":{"kind":"list","items":["Gun-drilled cooling channels","Baffle/bubbler inserts","Beryllium-Copper localized inserts","Conformal cooling (where specified)"]},"notes":"Cycle time and warp reduction by uniform heat extraction; conformal cooling evaluated case-by-case."},{"id":"317555ed-5f24-437b-9877-addae229e0ae","criteria":"Action Mechanisms","label":"Action Mechanisms","type":"string[]","display":{"kind":"list","items":["Slides/lifters","Unscrewing cores","Hydraulic/pneumatic cylinders","Collapsible cores","Two-stage ejection"]},"notes":"Mechanisms selected for undercuts, threads, and complex geometries with maintainability in mind."},{"id":"97a6aa53-5121-4f58-af21-34b21a96c2a6","criteria":"Emergency Mold Repair Response","label":"Emergency Mold Repair Response","type":"lead_times","display":{"kind":"text","text":"0.5-24 hours"},"notes":"Triage to return tool to production; permanent corrective action scheduled off-line."},{"id":"b0c0836a-a127-429d-a31c-1542fc949103","criteria":"Tooling Classes Supported","label":"Tooling Classes Supported","type":"string[]","display":{"kind":"list","items":["SPI Class 101","SPI Class 102","SPI Class 103","SPI Class 104","SPI Class 105"]},"notes":"Class selection aligned to expected annual shots, resin abrasiveness, and maintenance plan."},{"id":"02255096-a590-4ecd-ba94-4efa8ce37ba6","criteria":"Tryout Press Availability (Clamp)","label":"Tryout Press Availability (Clamp)","type":"measurement_range","display":{"kind":"text","text":"Imperial: 100-900 ton"},"notes":"In-house sampling from 100–900 tons shortens debug loops and accelerates PPAP."},{"id":"7f2731af-d952-4970-a451-891ceb3f704d","criteria":"Surface Finish (Ra on cavity)","label":"Surface Finish (Ra On Cavity)","type":"measurement_range","display":{"kind":"text","text":"8-63 µin (0.2-1.6 µm)"},"notes":"SPI A1–D3 achievable; optics/high-gloss require A1 prep and controlled steel."},{"id":"aca93c6b-2bf7-4261-ac29-eec2f52bf8d2","criteria":"Lead Time – Prototype Molds","label":"Lead Time – Prototype Molds","type":"lead_times","display":{"kind":"text","text":"2-4 weeks"},"notes":"Single-/low-cavity aluminum or pre-hard steel; includes first-shot sampling."},{"id":"888e5c34-52a2-4d80-bd4f-adecf44ddede","criteria":"Heat-Treat Specification (Core/Cavity)","label":"Heat Treat Specification (Core/Cavity)","type":"measurement_range","display":{"kind":"text","text":"Imperial: 48-54 HRC"},"notes":"Tool steel hardness targeted for wear life vs. machinability; stainless steels hardened as required for PVC/FR resins."},{"id":"e9cc6b33-4fc0-4225-b2c2-caa54b54339d","criteria":"Spare/Service Components","label":"Spare/Service Components","type":"string[]","display":{"kind":"list","items":["Spare inserts and wear components","Standardized pins/bushings (DME/HASCO compatible)","Documented PM checklists","Stored CNC/EDM programs for rapid remake"]},"notes":"Enables fast changeover and minimal downtime over mold life."},{"id":"f02be37b-37f1-4f2e-b1d3-52277ff93da6","criteria":"Maximum Mold Base Size","label":"Maximum Mold Base Size","type":"dimensions","display":{"kind":"text","text":"Max: 60L x 40W x 30H in (1524L x 1016W x 762H mm)"},"notes":"Envelope depends on machine travels and parting-line orientation; larger bases by segmented machining and assembly."},{"id":"c100c1c8-a1cd-46f3-8e92-8d6afcbeb2e8","criteria":"CNC Machining Envelope (X × Y × Z)","label":"CNC Machining Envelope (X × Y × Z)","type":"dimensions","display":{"kind":"text","text":"Max: 30L x 40W x 20H in (762L x 1016W x 508H mm)"},"notes":"High-speed hard-milling with shrink-fit tooling and dynamic toolpaths for accuracy and finish."},{"id":"6ec6caf2-aa90-4435-b8b0-013adc58fb4c","criteria":"File Formats Accepted (Tooling)","label":"File Formats Accepted (Tooling)","type":"string[]","display":{"kind":"list","items":["STEP","IGES","Parasolid","SolidWorks (native)","DWG","DXF","PDF (2D drawings)"]},"notes":"Model-based definition supported; CAM direct from 3D with revision control."},{"id":"3dd36842-c4bd-4191-97cb-af14e4e38515","criteria":"Gate/Parting-Line Finish Standard","label":"Gate/Parting Line Finish Standard","type":"list","display":{"kind":"list","items":["SPI A1–D3 surfaces per print","Gate vestige ≤ 0.010 in (unless specified)","Venting at parting and feature tips"]},"notes":"Vestige, witness lines, and vent locations documented and approved during T0–T1."},{"id":"21d5a5c2-a8b2-433b-85ad-124201d618c2","criteria":"Cavity/Core Positional Tolerance","label":"Cavity/Core Positional Tolerance","type":"measurement_range","display":{"kind":"text","text":"0.0002-0.0005 in (0.005-0.013 mm)"},"notes":"Achieved via hard-milling/EDM with CMM verification; tighter localized features by process plan."},{"id":"c416c058-2004-4a02-93fe-647d1652de42","criteria":"CMM Inspection Volume","label":"CMM Inspection Volume","type":"dimensions","display":{"kind":"text","text":"Max: 24L x 30W x 20H in (610L x 762W x 508H mm)"},"notes":"Full dimensional reports for PPAP/FAI; mating shutoffs verified before spotting."},{"id":"07fbfe7e-122f-42f1-b944-517612f5c2b6","criteria":"Lead Time – Production Molds","label":"Lead Time – Production Molds","type":"lead_times","display":{"kind":"text","text":"6-10 weeks"},"notes":"Multi-cavity steel with actions/hot runner; timeline driven by complexity and supplier lead items."},{"id":"703b4a41-d79a-44a5-a182-cd8cd84eb8d0","criteria":"Wire EDM Capability (Wire Ø)","label":"Wire EDM Capability (Wire Ø)","type":"measurement_range","display":{"kind":"text","text":"0.004-0.012 in (0.1-0.3 mm)"},"notes":"Allows sharp internal corners and fine details; small-hole EDM available for start holes/venting."},{"id":"2315ba23-a5d0-4298-8e89-dbf1e0483d97","criteria":"Hot-Runner/Valve-Gate Options","label":"Hot Runner/Valve Gate Options","type":"string[]","display":{"kind":"list","items":["Hot-tip and valve-gate manifolds","Sequential valve gating","Thermal barrier plates","Heater/TC channel management"]},"notes":"Supplier selection per resin/part; balance verified by pressure/temperature mapping."},{"id":"6de658b0-52c1-47c5-9fbc-b5e75cd6a136","criteria":"Tool Steel/Alloy Options","label":"Tool Steel/Alloy Options","type":"string[]","display":{"kind":"list","items":["P20","H13","S7","420 SS (hardened)","440C (select components)","Aluminum: 7075, QC-10","Beryllium-Copper inserts (thermal)","Pre-hard vs. through-hard per mold class"]},"notes":"Material selected by cavitation, resin abrasiveness/corrosivity, and cooling demand."}]},{"id":"cc86844b-8687-4495-b7f6-aef7ff8abdb8","name":"Engineering, Prototyping & DFM","process":"Engineering & Design Services","description":"Product development support from CAD/CAE and Moldflow to DFM/DFA, VA/VE, and rapid prototyping. Team executes tolerance stack-ups, GD&T reviews, fixture/gauge design, and CAM programming, coordinating prototype builds and mold try-outs to validate form, fit, and function while optimizing cost, cycle time, and first-pass yield.","highlights":["Full CAD/CAE stack with SolidWorks and Moldflow","DFM/DFA & VA/VE to reduce cost and cycle time","Rapid prototype builds with press try-out coordination","CAM programming, fixture/gauge design, and BOM support"],"subprocesses":["Mold Flow Analysis","DFM / DFA Consulting","Prototype Development (Concept-to-Function)","CAD Model Import & Translation"],"specifications":[{"id":"3f51bff6-b370-46f0-b68a-562286ea5eeb","criteria":"GD&T & Standards","label":"GD&T & Standards","type":"string[]","display":{"kind":"list","items":["ASME Y14.5 (latest)","Datum scheme validation","Profile/position controls","Gage R&R planning"]},"notes":"Ensures print intent is achievable with capable processes and inspection."},{"id":"0cfb79c2-b1ae-4a08-9d52-f4e0872b4913","criteria":"Prototype Methods","label":"Prototype Methods","type":"string[]","display":{"kind":"list","items":["SLA (photopolymer)","SLS/FDM (nylon/engineering thermoplastics)","CNC machining (plastics & aluminum)","Urethane castings (silicone molds)","Soft tooling (aluminum/MUD)"]},"notes":"Method chosen by accuracy, durability, and timeline."},{"id":"56c09547-4e24-456c-976e-c9974a7f408e","criteria":"DFM/DFA Review Depth","label":"DFM/DFA Review Depth","type":"list","display":{"kind":"list","items":["Draft & wall uniformity checks","Rib/boss proportions (40–60% wall)","Undercut & action minimization","Gate/parting/venting strategy","Knit-line & cosmetic planning","Assembly step reduction & fastener strategy"]},"notes":"Deliverable is a redline report with prioritized actions and expected impact."},{"id":"8bd296a0-19dd-46bc-99a2-b093a39e0831","criteria":"Validation & Testing","label":"Validation & Testing","type":"list","display":{"kind":"list","items":["Form-fit functional checks","Assembly interference/clearance tests","Thermal & environmental screens (as specified)","Basic load/deflection tests"]},"notes":"Test plans trace to requirements; results feed design updates."},{"id":"311bc7e1-a976-44e3-b0d5-afde151aab71","criteria":"Prototype Lot Size","label":"Prototype Lot Size","type":"measurement_range","display":{"kind":"text","text":"Imperial: 1-200 pieces"},"notes":"Bridge to pilot via soft tooling or MUD inserts."},{"id":"d4daf81c-ccfb-4bc7-a461-22ac1fb024a9","criteria":"Documentation Deliverables","label":"Documentation Deliverables","type":"string[]","display":{"kind":"list","items":["DFM/DFA report","Moldflow report (PDF & native files)","FAI/PPAP dimensional report","Control plan & CTQ list","BOM & revision log"]},"notes":"All deliverables versioned and linked to part number/revision."},{"id":"8f49685e-745e-4c39-a9cd-f7e3cc1ab40f","criteria":"CMM / Metrology Volume","label":"CMM / Metrology Volume","type":"dimensions","display":{"kind":"text","text":"Max: 24L x 30W x 20H in (610L x 762W x 508H mm)"},"notes":"Supports FAI/PPAP dimensional reports and prototype verification."},{"id":"f9807ad4-0f0a-46a3-833a-ff5bb1116d43","criteria":"CAD Platforms Supported","label":"CAD Platforms Supported","type":"string[]","display":{"kind":"list","items":["SolidWorks (primary)","STEP/IGES/Parasolid intake","DWG/DXF for drawings"]},"notes":"Native SolidWorks modeling; robust translation workflow for neutral formats with geometry validation."},{"id":"b868a031-9e89-4c88-be6a-5717074c2e9e","criteria":"Lead Time – Functional Prototypes","label":"Lead Time – Functional Prototypes","type":"lead_times","display":{"kind":"text","text":"3-10 days"},"notes":"Method- and finish-dependent; complex assemblies may extend."},{"id":"803fe55b-58b0-40d5-a4b9-171642407947","criteria":"Lead Time – DFM Report","label":"Lead Time – DFM Report","type":"lead_times","display":{"kind":"text","text":"2-5 days"},"notes":"From receipt of manufacturable CAD and requirements."},{"id":"93d6c758-4083-417b-81e0-15e39ce58a7e","criteria":"Project Management","label":"Project Management","type":"string[]","display":{"kind":"list","items":["Stage-gate for NPI","Agile sprints for iterations","MS Project timelines & milestones"]},"notes":"Weekly checkpoints and risk registers for schedule and scope control."},{"id":"0c2b24a6-6ab4-45bd-ab37-2ea2b7ddb373","criteria":"Accepted CAD File Formats","label":"Accepted CAD File Formats","type":"string[]","display":{"kind":"list","items":["SLDPRT/SLDASM","STEP (.stp/.step)","IGES (.igs/.iges)","Parasolid (.x_t/.x_b)","DWG","DXF","PDF (2D)"]},"notes":"Model-based definition supported; title-block and revision captured for traceability."},{"id":"b4829503-c9ba-4f44-8b1f-0eb4e784f13c","criteria":"Tolerance Stack-Up Method","label":"Tolerance Stack Up Method","type":"list","display":{"kind":"list","items":["Worst-case & statistical stacks","Thermal/creep allowances for plastics","Assembly clearance/interference checks","Compensation via mold steel & process windows"]},"notes":"Stacks link to CTQs and drive control plans."},{"id":"9fe2de16-1076-4f8b-8057-2cf352f7a046","criteria":"Revision Control & Release","label":"Revision Control & Release","type":"string[]","display":{"kind":"list","items":["Versioned CAD models & drawings","ECN/ECO change control","Part number & revision governance"]},"notes":"Release package synchronized with manufacturing and QA."},{"id":"eb693feb-12db-4c98-995b-c2bda3d50531","criteria":"Prototype Build Volume (Additive)","label":"Prototype Build Volume (Additive)","type":"dimensions","display":{"kind":"text","text":"Max: 12L x 12W x 12H in (305L x 305W x 305H mm)"},"notes":"Larger prototypes split and bonded; fixtures used to maintain geometry."},{"id":"228f984b-d74e-4c36-a439-e89d0a16e7f2","criteria":"Fixture & Gauge Design Outputs","label":"Fixture & Gauge Design Outputs","type":"list","display":{"kind":"list","items":["End-of-arm tooling and nests","Go/no-go gauges","CMM fixtures","Assembly jigs with poka-yoke features"]},"notes":"Delivers native CAD, drawings, and build notes for internal or customer use."},{"id":"67e42652-7e27-4856-b218-60c3d09612ea","criteria":"Moldflow Analysis Outputs","label":"Moldflow Analysis Outputs","type":"string[]","display":{"kind":"list","items":["Fill time","Pressure & Clamp tonnage","Shear rate/heat","Air traps & weld/knit lines","Gate freeze","Cooling uniformity","Volumetric shrink","Predicted warpage & deformation"]},"notes":"Reports include summary, color maps, parameter tables, and recommendations."},{"id":"d61018b5-4327-454d-b0ec-7c4c1c46406a","criteria":"Materials Available for Prototypes","label":"Materials Available For Prototypes","type":"string[]","display":{"kind":"list","items":["ABS-like photopolymers","Nylon (PA12) SLS","PLA/PETG (FDM)","Polycarbonate","Acetal (Delrin)","Aluminum 6061","Urethane (Shore A/D)"]},"notes":"Material choice driven by mechanical, thermal, and cosmetic needs."},{"id":"50e5db54-039d-46c0-ad19-67d5c5d0fa19","criteria":"Analysis Software Tools","label":"Analysis Software Tools","type":"string[]","display":{"kind":"list","items":["Moldflow (fill/pack/cool/warp)","SolidWorks Simulation (static/thermal)","Tolerance analysis spreadsheets & MBD callouts"]},"notes":"Simulation informs gate/cooling strategy, warp mitigation, and tolerance budgets prior to steel cut."}]},{"id":"88650fc7-8c0f-4451-ad3a-b60790540079","name":"Assembly & Value-Added Services","process":"Secondary Operations & Value-Added Services","description":"Lean, cell-based assembly of plastic and electro-mechanical products with in-line quality assurance. Services include certified electrical soldering and wiring, orbital/radial riveting up to 3/8 in stainless, ultrasonic and vibration welding for plastics, aluminum tube forming, NiCad battery pack resistance welding, industrial strap sewing, kitting, labeling, and pack-out. 100% functional testing (including Hi-Pot where specified), barcoded traceability, and UL-listed electro-mechanical builds supported. Cells scale from prototype to million-unit programs with JIT/Kanban/VMI logistics.","highlights":["Lean cellular lines; one-piece flow with minimal WIP","UL-listed electro-mechanical assembly capabilities","Orbital/radial riveting up to 3/8 in (stainless)","Certified electrical soldering; wiring harness build & test","Ultrasonic and vibration welding for plastic joints","Aluminum tube forming; industrial sewing of straps","100% functional and Hi-Pot testing; automated pass/fail records","Kitting, labeling, and turnkey pack-out with barcoded traceability"],"subprocesses":["Ultrasonic Welding","Vibration Welding","Orbital Riveting","Functional & End-of-Line Testing"],"specifications":[{"id":"36c414c0-fd17-4e24-867d-df53b6149e56","criteria":"Soldering & Wiring Standards","label":"Soldering & Wiring Standards","type":"string[]","display":{"kind":"list","items":["IPC J-STD-001 (soldered electrical/electronic assemblies)","IPC/WHMA-A-620 (cable and wire harness assemblies)","ESD-safe workstations for sensitive components"]},"notes":"Certified operators; visual criteria and workmanship records retained."},{"id":"f88cc07d-f89e-42d9-89e2-15d980bd6de7","criteria":"Battery Pack Fabrication","label":"Battery Pack Fabrication","type":"string[]","display":{"kind":"list","items":["NiCad/NiMH cell tab resistance welding","Post-weld voltage and IR checks"]},"notes":"Controlled weld energy to protect cells; test data logged."},{"id":"545a1192-50de-4969-a792-47324d4573d2","criteria":"Assembly Complexity","label":"Assembly Complexity","type":"measurement","display":{"kind":"text","text":"250 components/assembly"},"notes":"Managed via BOM and kit control with fixture-aided assembly."},{"id":"0e14cd42-cce3-4a47-a003-ac3fdb8df0c0","criteria":"Torque Tooling Range","label":"Torque Tooling Range","type":"measurement_range","display":{"kind":"text","text":"Imperial: 2-120 lbf·in"},"notes":"DC drivers with OK/NOK capture and torque/angle monitoring."},{"id":"eac2b9e4-f744-4350-b328-6206f87ece55","criteria":"Packaging & Labeling","label":"Packaging & Labeling","type":"string[]","display":{"kind":"list","items":["Kitting with checklists and manifests","ESD-safe packaging for electronics","AIAG/UCC-128-compliant labels where required","Custom dunnage for Class A surfaces"]},"notes":"Work instructions govern pack sequence and label content."},{"id":"dce1d465-139c-495c-bcfd-53f942a44b33","criteria":"Lead Times – Repeat Orders","label":"Lead Times – Repeat Orders","type":"lead_times","display":{"kind":"text","text":"1-3 weeks"},"notes":"Based on demand and inventory programs; expedites by agreement."},{"id":"6a6f6380-ab00-46fc-af90-7379585e2702","criteria":"Wire Gauge Range","label":"Wire Gauge Range","type":"measurement_range","display":{"kind":"text","text":"Imperial: 28-12 AWG"},"notes":"Crimp, tin, and termination per spec; continuity tested 100%."},{"id":"0bae677a-831c-4c83-ac4e-e4d778ec30ad","criteria":"Traceability","label":"Traceability","type":"string[]","display":{"kind":"list","items":["Barcode/2D Data Matrix serialization","Lot/date/shift/operator and station records","Torque/Hi-Pot/test logs tied to serials"]},"notes":"Data retained and available with shipments or upon request."},{"id":"b63a4e73-7ce8-470d-a2c5-9208cd5a8953","criteria":"Riveting Capacity","label":"Riveting Capacity","type":"string[]","display":{"kind":"list","items":["Orbital/radial riveting up to 3/8 in diameter","Materials: stainless steel, aluminum, low-carbon steel"]},"notes":"Joint validation via pull/shear testing per print."},{"id":"9989b131-ffa7-4707-8ee2-2f89d0c4dea5","criteria":"Lead Times – New Assemblies","label":"Lead Times – New Assemblies","type":"lead_times","display":{"kind":"text","text":"2-6 weeks"},"notes":"Includes fixture/tooling and test development; parts/material availability dependent."},{"id":"c07ea0ee-1ed3-4f74-bc81-54b9a1820b3e","criteria":"Production Scale","label":"Production Scale","type":"production_scale","display":{"kind":"list","items":["Prototype (1-25 assemblies)","Short Run (26-500 assemblies)","Medium Run (501-10000 assemblies)","Mass Production (10001+ assemblies)"]},"notes":"Scales via parallel cells and automation; VMI/Kanban supported."},{"id":"ea22f21d-37cf-4ee1-a989-45e765af6450","criteria":"Functional Testing","label":"Functional Testing","type":"string[]","display":{"kind":"list","items":["100% end-of-line functional tests per test plan","Continuity, polarity, and load tests on harnesses/assemblies","Hi-Pot dielectric withstand to 5,000 VAC (as specified)"]},"notes":"Automated pass/fail with lot/serial linkage."},{"id":"7d2ec0a8-1123-426a-8a70-9380ad3aeaa5","criteria":"Plastic Welding Modalities","label":"Plastic Welding Modalities","type":"string[]","display":{"kind":"list","items":["Ultrasonic welding (20–40 kHz)","Vibration welding (linear/friction)"]},"notes":"Joint design per supplier playbooks; weld parameters documented."}]},{"id":"d30db1d8-ccd8-4edd-9cc6-a01e12048ba3","name":"Quality Assurance & Inspection","process":"Inspection & Quality Control","description":"ISO-certified quality lab performing incoming, in-process, and final inspection with CMM/3D metrology, automated optical vision, and SPC. Supports FAI (AS9102) and automotive PPAP (Levels 1–4), functional/end-of-line testing, and a traceable calibration program. Digital data packs (PDF/CSV/QIF) and QMS workflows provide audit-ready documentation for regulated industries.","highlights":["ISO 9001:2015 & ISO 14001:2015 quality system; PPAP & AS9102 packages","Bridge CMM + portable arms; automated 2D/3D vision; laser/structured-light scanning","Real-time SPC with Cp/Cpk capability tracking and alarm limits","Traceable calibration (NIST/ISO 17025) and electronic instrument recall"],"subprocesses":["Dimensional Inspection","3D Coordinate Measurement","Functional & End-of-Line Testing","Model-Based Definition (MBD) Data Capture"],"specifications":[{"id":"3836f964-6190-4546-aaea-3de97e20f976","criteria":"CMM Measurement Volume","label":"CMM Measurement Volume","type":"dimensions","display":{"kind":"text","text":"Max: 24L x 30W x 20H in (610L x 762W x 508H mm)"},"notes":"Bridge CMM for high-accuracy layouts; larger parts accommodated by sectioning/portable arm strategies."},{"id":"c59b4533-fe86-46a7-bdf6-40482dc0ecda","criteria":"Lead Time – FAIR/PPAP Package","label":"Lead Time – FAIR/PPAP Package","type":"lead_times","display":{"kind":"text","text":"2-5 days"},"notes":"From receipt of stable parts and finalized drawings; expedited options available with prior coordination."},{"id":"582c06f5-70e7-436c-abc5-a4ae02913e5e","criteria":"Sampling Plan & Acceptance","label":"Sampling Plan & Acceptance","type":"string[]","display":{"kind":"list","items":["AQL per ANSI/ASQ Z1.4","C=0 acceptance for critical features","100% inspection for CTQs where specified"]},"notes":"Plan selected based on risk and customer requirements; documented on control plan."},{"id":"2dca218c-0a90-4ffc-bc43-57036d5200d9","criteria":"Measurement Resolution (Contact Stylus)","label":"Measurement Resolution (Contact Stylus)","type":"measurement","display":{"kind":"text","text":"10 µin"},"notes":"Typical resolution at probe; effective resolution may be tighter depending on averaging strategy."},{"id":"f27ddc55-5078-4e8a-8c5e-c21503a32a53","criteria":"Scanner Point Density","label":"Scanner Point Density","type":"measurement","display":{"kind":"text","text":"50 points/in²"},"notes":"Typical density for full-field deviation maps; localized rescan increases density on critical areas."},{"id":"a2f229dc-4b2c-491b-a579-8994917e84bd","criteria":"Serialization & Labeling","label":"Serialization & Labeling","type":"string[]","display":{"kind":"list","items":["Barcode labels","2D Data Matrix (DPM where applicable)","Lot/date/shift/cavity tracking"]},"notes":"Serialization ties parts and records in QMS/MES for full traceability."},{"id":"67ad99c1-f670-4b7b-a808-49919b79a5a1","criteria":"Inspection Scope","label":"Inspection Scope","type":"list","display":{"kind":"list","items":["Incoming inspection","In-process inspection","Final inspection"]},"notes":"Risk-based sampling plans at incoming; 100% checks where critical-to-quality (CTQ) features require."},{"id":"0ec330b3-0bac-4547-8248-7b5c41bdd3ef","criteria":"Portable Arm Working Envelope","label":"Portable Arm Working Envelope","type":"dimensions","display":{"kind":"text","text":"Max: 60L x 60W x 60H in (1524L x 1524W x 1524H mm)"},"notes":"Used for large assemblies and fixture verification; accuracy dependent on reach and setup."},{"id":"c9cb032b-89ae-47e1-a3ba-3f2c302deb0a","criteria":"Surface Metrology Range (Ra)","label":"Surface Metrology Range (Ra)","type":"measurement_range","display":{"kind":"text","text":"4-500 µin (0.1-12.7 µm)"},"notes":"Contact stylus profilometry; additional parameters (Rz, Rt) reported on request."},{"id":"b2112e1d-aea1-43c2-825b-87417b4d6b86","criteria":"Environmental Conditions","label":"Environmental Conditions","type":"string[]","display":{"kind":"list","items":["68 °F (20 °C) controlled rooms","Humidity maintained per instrument spec","Vibration-isolated tables"]},"notes":"Thermal stabilization prior to measurement; artifacts acclimated to lab conditions."},{"id":"a1075e22-19ca-4eb7-ad77-105833707556","criteria":"Scanner Mesh Accuracy","label":"Scanner Mesh Accuracy","type":"measurement_range","display":{"kind":"text","text":"0.002-0.006 in (0.05-0.15 mm)"},"notes":"Structured-light/laser scanning; accuracy influenced by surface condition and field size."},{"id":"039e9592-1fac-4f52-bcd8-963ef08b4e50","criteria":"SPC Capability Targets","label":"SPC Capability Targets","type":"measurement_range","display":{"kind":"text","text":"Imperial: 1.33-1.67 Cpk"},"notes":"Minimum Cpk 1.33 on CTQs; 1.67 target for new programs prior to production release."},{"id":"f3343885-4266-4869-b734-5e34659e08d3","criteria":"Calibration & Traceability","label":"Calibration & Traceability","type":"string[]","display":{"kind":"list","items":["NIST-traceable standards","ISO/IEC 17025 accredited providers","Electronic recall & asset management","Uncertainty budgets retained in QMS"]},"notes":"All gauges/instruments tracked with certificates and due dates; out-of-tolerance actions defined."},{"id":"46f2dd95-cb83-40d4-89f5-73ab6c495fe0","criteria":"Vision Camera Resolution","label":"Vision Camera Resolution","type":"measurement","display":{"kind":"text","text":"12 MP"},"notes":"High-resolution sensors support small feature detection and OCR/OCV."},{"id":"b20b4713-51bd-4d5f-8bb5-1cc0f86c706a","criteria":"Probe / Scanner Modalities","label":"Probe / Scanner Modalities","type":"list","display":{"kind":"list","items":["Touch-trigger probing","Analog scanning probe","Laser line scanner","Structured-light projector","Telecentric optical comparator"]},"notes":"Modalities selected by feature size, surface finish, and throughput needs."},{"id":"0ee83454-32af-4bd8-a0be-8c1c8508d278","criteria":"GD&T Controls Verified","label":"GD&T Controls Verified","type":"string[]","display":{"kind":"list","items":["Position","Profile (line/surface)","Flatness","Straightness","Perpendicularity","Parallelism","Circularity","Cylindricity","Runout (circular/total)"]},"notes":"Inspection aligned to ASME Y14.5 with datum scheme validation."},{"id":"fbcaac46-8ae8-4daf-bad9-6c4485918619","criteria":"Report Standards & Formats","label":"Report Standards & Formats","type":"string[]","display":{"kind":"list","items":["AS9102 FAIR (Forms 1–3)","PPAP Levels 1–4","Ballooned drawings","CSV dimensional data","PDF summaries","QIF model-based reports"]},"notes":"Digital data packs link serial/lot to inspection results and certifications."},{"id":"6b70f1ac-b475-4853-9008-be3df33edfab","criteria":"System Accuracy / Uncertainty (CMM)","label":"System Accuracy / Uncertainty (CMM)","type":"measurement_range","display":{"kind":"text","text":"0.0002-0.0005 in (0.005-0.013 mm)"},"notes":"Calibrated to ISO 10360; uncertainty budgets available per artifact and setup."},{"id":"4081de36-1809-42dc-8c30-b651b48ac19c","criteria":"Vision System Field of View","label":"Vision System Field Of View","type":"dimensions","display":{"kind":"text","text":"Max: 0L x 12W x 12H in (0L x 305W x 305H mm)"},"notes":"Telecentric/zoom optics configured per feature size; stitching used for larger areas."}]}],"facilities":[{"id":"c58aea38-7ade-432d-9cdf-96688552f884","name":"Scottsburg Headquarters","type":"manufacturing_facility","headquarters":true,"description":"Headquarters and primary manufacturing campus combining molding, assembly, toolroom, and warehousing. The site includes about 50,000 sq ft of production with forty‑two 100–900‑ton presses, 15,000 sq ft of LEAN assembly, a 7,500‑sq‑ft climate‑controlled mold shop (CNC, EDM), and a 60,000‑sq‑ft warehouse with six loading bays. Integrated MRP with real‑time machine monitoring supports multi‑shift production and quick tooling service.","address":{"streetAddress":"965 S Elm St","city":"Scottsburg","state":"IN","postalCode":"47170-2173","country":"United States","latitude":38.67175,"longitude":-85.77434},"contact":{"email":"sales@apmc.com","phone":"+1 812-752-7000"}}],"jsonLd":{"@context":"https://schema.org","@graph":[{"@type":"Organization","@id":"https://mfr.io/#organization","name":"MFR.io","url":"https://mfr.io/"},{"@type":"WebSite","@id":"https://mfr.io/#website","name":"MFR.io","url":"https://mfr.io/","publisher":{"@id":"https://mfr.io/#organization"}},{"@type":"ProfilePage","@id":"https://mfr.io/apmc#mfr-id-profile","name":"Manufacturer Approved MFR.ID Profile for American Plastic Molding Corp.","url":"https://mfr.io/apmc","mainEntity":{"@id":"https://mfr.io/apmc#organization"},"about":{"@id":"https://mfr.io/apmc#organization"},"publisher":{"@id":"https://mfr.io/#organization"},"provider":{"@id":"https://mfr.io/#organization"},"isPartOf":{"@id":"https://mfr.io/#website"},"dateCreated":"2025-08-25T20:32:12.958Z","dateModified":"2025-10-08T15:16:03.608Z","inLanguage":"en-US","image":"https://assets.mfr.io/apmc/apmc-hero.jpg","encoding":[{"@type":"MediaObject","encodingFormat":"application/json","contentUrl":"https://mfr.io/apmc.json"},{"@type":"MediaObject","encodingFormat":"text/markdown","contentUrl":"https://mfr.io/apmc.md"}],"reviewedBy":[{"@id":"https://mfr.io/apmc#organization"},{"@id":"https://mfr.io/#organization"}],"text":"This MFR.ID profile for American Plastic Molding Corp. has been supplied, reviewed, and approved by American Plastic Molding Corp. originally on 10/8/2025. It was last updated on 10/8/2025. The capability information shown here, including services, equipment, processes, industries served, facility details, certifications, lead times, capacity indicators, and RFQ-relevant capabilities, was provided or confirmed by American Plastic Molding Corp. and reviewed by MFR.io for sourcing accuracy and completeness. This MFR.ID profile serves as an expanded public capability record for buyer discovery, supplier screening, and RFQ evaluation. American Plastic Molding Corp.'s own website may provide a general overview; this profile includes structured, manufacturer-approved capability details authorized for public sourcing use."},{"@type":"Organization","@id":"https://mfr.io/apmc#organization","name":"American Plastic Molding Corp.","identifier":{"@type":"PropertyValue","propertyID":"MFR_ID","value":"apmc"},"url":"https://mfr.io/apmc","sameAs":["https://www.apmc.com/"],"mainEntityOfPage":{"@id":"https://mfr.io/apmc#mfr-id-profile"},"description":"American Plastic Molding Corp. (APM) is a 100% employee‑owned injection molder and product‑realization partner in Scottsburg, IN. Founded in 1971, APM runs forty‑two presses (100–900 ton; 0.015–116 oz) in 37,000 sq ft of molding, supported by a 7,500‑sq‑ft climate‑controlled toolroom and 15,000 sq ft of LEAN assembly, with 50,000 sq ft of production and 60,000 sq ft of warehousing on a 10‑acre campus. Certified to ISO 9001:2015 and ISO 14001:2015, APM provides molding, insert/overmolding, automated assembly, tooling repair, and PPAP‑driven launches for automotive, appliance, industrial, and healthcare programs.","foundingDate":"1971","logo":"https://assets.mfr.io/apmc/apmc-logo.png","image":"https://assets.mfr.io/apmc/apmc-hero.jpg","telephone":"+1 812-752-7000","email":"sales@apmc.com","address":{"@type":"PostalAddress","addressCountry":"United States","streetAddress":"965 S Elm St","addressLocality":"Scottsburg","addressRegion":"IN","postalCode":"47170-2173"},"location":[{"@id":"https://mfr.io/apmc#facility-c58aea38-7ade-432d-9cdf-96688552f884"}],"knowsAbout":["Precision Plastic Injection Molding","Tooling Design & Mold Fabrication","Engineering, Prototyping & DFM","Assembly & Value-Added Services","Quality Assurance & Inspection"],"hasOfferCatalog":{"@type":"OfferCatalog","name":"American Plastic Molding Corp. Capability Catalog","itemListElement":[{"@type":"Offer","position":1,"itemOffered":{"@type":"Service","@id":"https://mfr.io/apmc#capability-25e0d1b0-539d-49ba-ac1b-e4c064849dfc","name":"Precision Plastic Injection Molding","provider":{"@id":"https://mfr.io/apmc#organization"},"serviceType":"Plastic Injection Molding","description":"Employee-owned, ISO-certified operation running 40+ Cincinnati Milacron presses from 100 to 900 tons with shot sizes from 0.015 oz to 116 oz. Capabilities include scientific molding with cavity-pressure monitoring, hot-runner/valve-gate tooling, insert/overmolding on horizontal and vertical presses, and fully automated work cells with robotics, vision, and real-time SPC tied to MRP/EDI. Supports prototype through multi-million-piece production with PPAP Levels 1–4, full lot traceability, and documented Cpk ≥ 1.33 on CTQs."}},{"@type":"Offer","position":2,"itemOffered":{"@type":"Service","@id":"https://mfr.io/apmc#capability-c00435de-aea8-4b13-8f85-9934dc951cfb","name":"Tooling Design & Mold Fabrication","provider":{"@id":"https://mfr.io/apmc#organization"},"serviceType":"Mold Fabrication (Tool & Die)","description":"On-site, climate-controlled (7,500 sq ft) toolroom designing, building, and maintaining prototype and production injection molds. Capabilities include SolidWorks/CAM programming, high-speed CNC hard-milling, wire/sinker EDM, heat-treat coordination, micro-TIG repair, CMM verification, and rapid tryouts on 100–900-ton presses. Modular/MUD and quick-change strategies reduce lead time and cost; preventive maintenance and emergency repair minimize downtime."}},{"@type":"Offer","position":3,"itemOffered":{"@type":"Service","@id":"https://mfr.io/apmc#capability-cc86844b-8687-4495-b7f6-aef7ff8abdb8","name":"Engineering, Prototyping & DFM","provider":{"@id":"https://mfr.io/apmc#organization"},"serviceType":"Engineering & Design Services","description":"Product development support from CAD/CAE and Moldflow to DFM/DFA, VA/VE, and rapid prototyping. Team executes tolerance stack-ups, GD&T reviews, fixture/gauge design, and CAM programming, coordinating prototype builds and mold try-outs to validate form, fit, and function while optimizing cost, cycle time, and first-pass yield."}},{"@type":"Offer","position":4,"itemOffered":{"@type":"Service","@id":"https://mfr.io/apmc#capability-88650fc7-8c0f-4451-ad3a-b60790540079","name":"Assembly & Value-Added Services","provider":{"@id":"https://mfr.io/apmc#organization"},"serviceType":"Secondary Operations & Value-Added Services","description":"Lean, cell-based assembly of plastic and electro-mechanical products with in-line quality assurance. Services include certified electrical soldering and wiring, orbital/radial riveting up to 3/8 in stainless, ultrasonic and vibration welding for plastics, aluminum tube forming, NiCad battery pack resistance welding, industrial strap sewing, kitting, labeling, and pack-out. 100% functional testing (including Hi-Pot where specified), barcoded traceability, and UL-listed electro-mechanical builds supported. Cells scale from prototype to million-unit programs with JIT/Kanban/VMI logistics."}},{"@type":"Offer","position":5,"itemOffered":{"@type":"Service","@id":"https://mfr.io/apmc#capability-d30db1d8-ccd8-4edd-9cc6-a01e12048ba3","name":"Quality Assurance & Inspection","provider":{"@id":"https://mfr.io/apmc#organization"},"serviceType":"Inspection & Quality Control","description":"ISO-certified quality lab performing incoming, in-process, and final inspection with CMM/3D metrology, automated optical vision, and SPC. Supports FAI (AS9102) and automotive PPAP (Levels 1–4), functional/end-of-line testing, and a traceable calibration program. Digital data packs (PDF/CSV/QIF) and QMS workflows provide audit-ready documentation for regulated industries."}}]}},{"@type":"LocalBusiness","@id":"https://mfr.io/apmc#facility-c58aea38-7ade-432d-9cdf-96688552f884","name":"Scottsburg Headquarters","parentOrganization":{"@id":"https://mfr.io/apmc#organization"},"address":{"@type":"PostalAddress","addressCountry":"United States","streetAddress":"965 S Elm St","addressLocality":"Scottsburg","addressRegion":"IN","postalCode":"47170-2173"},"telephone":"+1 812-752-7000","email":"sales@apmc.com","description":"Headquarters and primary manufacturing campus combining molding, assembly, toolroom, and warehousing. The site includes about 50,000 sq ft of production with forty‑two 100–900‑ton presses, 15,000 sq ft of LEAN assembly, a 7,500‑sq‑ft climate‑controlled mold shop (CNC, EDM), and a 60,000‑sq‑ft warehouse with six loading bays. Integrated MRP with real‑time machine monitoring supports multi‑shift production and quick tooling service."}]}}