# MaTech Solutions

This MFR.ID profile was supplied, reviewed, and approved by MaTech Solutions. Originally approved on 7/10/2025; last updated 8/15/2025. Capability data is manufacturer-approved for public sourcing and RFQ use.

## Profile Links

- Canonical profile: https://mfr.io/matechsolutions
- JSON data: https://mfr.io/matechsolutions.json

## Company Overview

Founded in 1988, MaTech Solutions (Machining Technologies Inc.) is a U.S. contract manufacturer that produces mission-critical weapon components, munitions, and electronic-warfare subsystems for the Department of Defense, prime contractors, and allied militaries. Its 165 000-ft² ISO 9001-certified Salisbury, MD campus integrates multi-axis CNC machining, robotic welding, wire EDM, water-jet profiling, assembly, and environmental test labs under one roof. An à-la-carte quality system, ITAR registration, resident DCMA oversight, and an ATF-compliant FFL-07 license enable turnkey prototype-to-rate production in four to eight weeks while safeguarding controlled data, full traceability, and export-control compliance.

## Quick Reference

- Processes: CNC Machining, Assembling, Engineering & Design Services, Inspection & Quality Control
- Lead Time: 4-8 weeks
- Production Scale: Prototype (1-10 parts), Short Run (11-500 parts), Medium Run (501-10000 parts), Mass Production (10001-1000000 parts), Prototype (1-5 units), Short Run (6-500 units), Medium Run (501-20000 units), Mass Production (20001-500000 units)
- Location: Salisbury, Maryland 21801
- Employees: 51-200
- Revenue: $10M-$50M
- Founded: 1988
- Contact: rhitchens@matechsolutions.com - +1 410-548-1627 x113
- Verified: Manufacturer Approved

## Capabilities

### Precision Machining & Fabrication

MaTech Solutions combines multi-axis CNC machining, precision sheet-metal processing and certified welding under one roof to deliver tolerance-critical metal and polymer components. Lights-out bar-fed turning, 5-axis mill-turn cells, and integrated water-jet cutting compress lead times, while CMM inspection and AWS-certified welders provide turnkey, traceable assemblies ready for production.

- Process: CNC Machining
- Highlights: ±0.002 mm true-position capability verified by in-cycle probing and CMM reports, Simultaneous 5-axis/9-axis machining eliminates secondary setups, Water-jet cuts up to 25 mm for warp-free sheet profiles, AWS-certified MIG/TIG welding with on-site CWI oversight, 24 h lights-out turning of Ø50 mm bar for cost-effective high-volume runs
- Subprocesses: CNC Milling, CNC Turning, Deep-Hole Drilling, Cold Hammer Forging, Waterjet Cutting, Press Brake Forming, Wire EDM, MIG (GMAW) Welding, TIG (GTAW) Welding, Spot Welding
- Specifications:
  - Press Brake Forming Capacity: 120 ton - CNC 6-axis back-gauge enables ±0.25° bend-angle repeatability.
  - Surface Finish (Ra): 0.2-3.2 µm - 0.2 µm achievable with wiper inserts or post-grind; 3.2 µm typical production.
  - Deep Hole Drilling Max Depth: 1000 mm - Maximum stroke on dedicated gundrill; L/D up to 120 on Ø6 mm tools.
  - Lead Times (Standard): 15-30 days - Prototype expedites available in ≤7 days; complex assemblies may extend.
  - Positional Accuracy: 0.005 mm - Verified with laser calibration and Ballbar; CMM correlation ±0.002 mm.
  - Certified Welding Standards: AWS D1.1, AWS D17.1, NADCAP WLD (sub-tier) - In-house CWI supervises procedure qualification and welder continuity.
  - Water Jet Cutting Thickness Capacity: 25 mm - Cold-cutting for heat-sensitive alloys, composites and laminates.
  - Deep Hole Drilling Diameter Range: 3-65 mm - Gun-drilling to 60×D; counter-rotation for critical straightness.
  - Maximum Work Envelope: 500L x 1500W x 600H mm - Travel on flagship 5-axis mills; larger flat-bed router available for plastics and composites.
  - Common Materials: 6061-T6 Aluminum, 17-4PH Stainless, Ti-6Al-4V, 4140/4340 Alloy Steel, Inconel 718, Acrylic & Polycarbonate - Raw material traceability maintained; barcoded certs stored for 10 years.
  - Production Scale: Prototype (1-10 parts), Short Run (11-500 parts), Medium Run (501-10000 parts), Mass Production (10001-1000000 parts) - Capacity planning via ERP finite-scheduling and Kanban cells.

### Assembly & Integration

Dedicated ESD-controlled workcells combine precision mechanical assembly, SMT reflow, micro-electronics wire bonding and custom packaging, delivering fully tested sub-systems, kits or retail-ready products. Rigid process controls, calibrated torque tools and in-process functional test stations ensure each assembly meets dimensional, electrical and cosmetic specifications before serialized, UID-labeled shipment.

- Process: Assembling
- Highlights: IPC-A-610 Class 3 workmanship; torque-controlled fasteners logged to ±3 % accuracy, Gold/Al wire bonding 25–50 µm dia. with ±3 µm loop placement, Lead-free reflow to 240 ± 5 °C, fully profiled and SPC-tracked, 100 % functional & calibration testing (continuity, torque, RF up to 6 GHz), Blister, clamshell or heat-sealed ESD packaging with GS1/UID barcoding
- Subprocesses: Mechanical Assembly & Kitting, Threaded Fasteners, Wire Bonding (Micro-electronics), Reflow Soldering (SMT), ESD-Controlled Electronics Assembly, Dimensional, Torque & Functional QC, RF Heat-Sealing & Blister Packaging, Packaging / Kitting, 2D UDI/UID Barcoding
- Specifications:
  - Typical Components Handled: PCBAs up to 150 × 200 mm, Machined housings, Glass-filled nylon brackets, Mil-spec connectors, Grade 5 fasteners - All incoming components lot-controlled and barcoded for traceability.
  - Fastener Torque Range: 0.02-14 N·m - Digital torque drivers calibrated weekly; results logged to route card.
  - Lead Times (Standard): 10-25 days - Prototype box builds in ≤ 7 days; volume runs synchronized with machining feed.
  - Seal Strength (RF/Heat Seal): 12 N - Average peel strength on blister seams; ASTM F88 tested.
  - Reflow Peak Temperature: 240 °C - Lead-free SAC305 profile; ±5 °C across board, logged by six-channel profiler.
  - Production Scale: Prototype (1-5 units), Short Run (6-500 units), Medium Run (501-20000 units), Mass Production (20001-500000 units) - Scalable staffing and parallel workcells support surge demand.
  - Maximum Assembly Envelope: {"metric":{"height":400,"length":600,"unit":"mm","width":1500}} - Larger electromechanical racks assembled in fixture bays; precision jigs hold tolerances on sub-assemblies.
  - Wire Bond Diameter: 25-50 µm - Thermosonic ball & wedge bonding using Au or Al wire.
  - ESD Workstation Resistance: 1000-1000000 Ω - Complies with ANSI/ESD S20.20; wrist-strap and mat checks performed daily.
  - Wire Bond Placement Accuracy: 0.003 mm - Vision-verified; pull test ≥ 5 g per MIL-STD-883.

### Engineering & Process Optimization

MaTech’s engineering group transforms customer concepts into manufacturable, cost-optimised components by merging advanced CAD modelling, high-fidelity tool-path simulation, fixture design and ERP-driven workflow planning. Certified DFM specialists collaborate with production teams to compress iteration cycles, minimise risk and ensure first-article success across prototype and mass-production volumes.

- Process: Engineering & Design Services
- Highlights: Native SolidWorks & STEP CAD with vault-controlled revision tracking, Mastercam + Vericut tool-path simulation—collision-free to 0.10 mm envelope, Custom modular fixtures designed & built in ≤ 10 days to support lights-out machining, ERP (Global Shop Solutions) finite-capacity scheduling feeds real-time shop status, Formal DFM reviews cut machining set-ups by 30 % and reduce scrap below 0.5 %
- Subprocesses: Engineering & Design Services, Toolpath Simulation & Collision Detection, Production Tooling & Fixture Design, DFM Analysis, Revision Control & Process Planning, ERP-Integrated Production Planning
- Specifications:
  - DFM Review Cycle Time: 0.5-2 days - Cross-functional review feedback returned within 48 h on new customer models.
  - Typical NC Program Development: 1-5 days - Complete with setup sheet, tool list and simulation report for a 5-axis part.
  - Revision Control Method: PDMWorks Vault, ISO 9001 Doc-Control, Electronic Sign-off Workflow - Automatic versioning with e-signature approvals and audit trail retention ≥10 years.
  - ERP Planning Horizon: 26 weeks - Finite-capacity scheduling with 15-minute machine-state granularity and Kanban triggers.
  - Custom Fixture Turnaround: 3-10 days - Design through machined, hard-coated fixture ready for production.
  - Supported CAM & Simulation Platforms: Mastercam 2025, Vericut 9.5, Esprit Add-In, SolidWorks CAM - Post-processors for 3- to 9-axis mills/lathes, Swiss and mill-turn platforms.
  - Collision Margin (Simulated): 0.1 mm - Vericut verification envelope; red-flag threshold triggers tool-path revision.
  - Supported CAD Formats: SolidWorks (.sldprt/.sldasm), STEP AP203/AP214, Parasolid (.x_t/.x_b), IGES, DXF/DWG - Direct import without translation; geometry validated with model-based GD&T.

### Quality Assurance & Testing

MaTech’s Quality Assurance lab combines high-accuracy coordinate metrology, real-time SPC analytics and certified non-destructive testing to verify every critical dimension, material property and environmental requirement. ISO 9001:2015 procedures and on-site DCMA oversight guarantee full traceability from incoming raw stock through final inspection and calibration-controlled tooling.

- Process: Inspection & Quality Control
- Highlights: CMM accuracy ±1.8 + L/300 µm on a 900 × 1500 × 800 mm volume, Vision system resolution 2 µm for high-throughput optical inspection, Level II NDT (LPI, MPI, eddy) compliant with ASTM E1417/E1444, -70 °C / +180 °C environmental cycling & 1 000 h salt-spray durability, Dedicated ISO 17025 calibration lab; 24 h tool-recall turnaround
- Subprocesses: 3D Coordinate Measurement, Statistical Process Control (SPC), Non-Destructive Testing (NDT), Environmental & Salt-Spray Testing, Certified Weld Inspection, Gauge Calibration & Gage R&R Management, Quality-System Compliance (ISO 9001 / DCMA)
- Specifications:
  - Salt Spray Chamber Capacity: 750L x 1000W x 900H mm - ASTM B117 exposure up to 1 000 hours; sample panels or full assemblies.
  - CMM Measurement Volume: 1500L x 900W x 800H mm - Zeiss CONTURA bridge CMM used for first-article and production run validation.
  - CMM Volumetric Accuracy: 1.8 µm - Specification: E0 = 1.8 + L/300 µm (ISO 10360-2); regularly verified with step-gauge.
  - Vision System Resolution: 2 µm - OGP SmartScope 12 × zoom optics for non-contact inspection of small features.
  - Environmental Chamber Temperature Range: -70-180 °C - Programmable ramp 3 °C min⁻¹; humidity 20–95 % RH optional.
  - SPC Sample Frequency: 1-5 pieces - Automated probe checks every 1–5 parts depending on control plan; data fed to Q-DAS.
  - Eddy Current Frequency Range: 100-960 kHz - Suited for surface and sub-surface flaw detection in ferrous & non-ferrous alloys.
  - Quality Certifications & Oversight: ISO 9001:2015, ITAR Registered, DCMA Resident QAR - Full documentation packages with FAIR, CoC and material certs archived ≥10 years.
  - NDT Crack Detection Limit (LPI): 25 µm - Visible & fluorescent penetrant systems detect surface breaches ≥25 µm length.
  - Certified Weld Inspection Standard: AWS QC1 CWI, ISO 17637 - CWI on staff performs visual & dimensional weld audits for all structural welds.
  - Gauge Calibration Uncertainty: 0.5 µm - ISO 17025 traceable; master artefacts sent to NVLAP lab annually.
  - Internal Calibration Turnaround: 1-3 days - Hand tools, torque drivers and dial indicators returned to production inside 72 h.

## Certifications

- ITAR Registration (Type: Registration; Authority: U.S. Department of State – Directorate of Defense Trade Controls (DDTC); Status: Active; Scope: Registered manufacturer and exporter of ITAR-controlled defense articles; URL: https://www.pmddtc.state.gov)
- Federal Firearms License – Type 07 (Type: License; Authority: U.S. Department of Justice – Bureau of Alcohol, Tobacco, Firearms and Explosives (ATF); Status: Active; Scope: Federal Firearms License Type 07 covering manufacture of firearms and ammunition; URL: https://www.atf.gov/firearms/firearms-guides-importation-verification-firearms-firearms-classification)
- DCMA Government Contract Quality Assurance Oversight (Type: Compliance; Authority: Defense Contract Management Agency (DCMA); Status: Active; Scope: Continuous on-site government quality oversight for DoD contracts; URL: https://www.dcma.mil)
- ISO 9001:2015 (Type: Certification; Authority: International Organization for Standardization (ISO); Status: Active; Scope: Quality management system for machining, welding, and assembly operations; URL: https://www.iso.org/iso-9001-quality-management.html)

## Industries Served

- Aerospace & Defense: Precision-machined weapon systems, munitions hardware, and electronic-warfare subassemblies for U.S. and allied aerospace & defense programs.
- General Manufacturing: Flexible, build-to-print machining, fabrication, and assembly services for diverse industrial and defense supply chains.
- Weapons & Ammunition: Turnkey manufacture of small-arms sights, mortar tail fins, and other munitions hardware under ATF- and DoD-controlled conditions.
- Defense Electronics & Communications: CNC housings, heat sinks, and chassis for radar, electronic-warfare, and secure-communication systems.
- Telecommunications: Machined enclosures, antenna mounts, and RF hardware for telecommunications networks with mil-grade reliability.
- Agriculture & AgriTech: Durable machined components for agricultural machinery, irrigation, and ag-tech systems demanding corrosion-resistant metals.
- Pharmaceuticals & Biotechnology: Stainless and aluminum parts for pharmaceutical process equipment, built to cGMP surface-finish and documentation requirements.

## Facilities

### MaTech Headquarters

MaTech’s 165 000-ft² ATF-compliant Salisbury plant houses multi-axis CNC machining, robotic welding, wire EDM, water-jet cutting, and mil-spec assembly under an ISO 9001 QMS. Located minutes from US-50, the Port of Baltimore, and East-Coast defense corridors, it offers same-day truck pickup and rapid domestic logistics.

- Type: manufacturing_facility
- Headquarters: Yes
- Email: HumanResources@MatechSolutions.com
- Phone: +1 410-548-1627 x113
- Address: 510 Naylor Mill Road, Salisbury, Maryland 21801, United States

## Verification Status

- Business Entity: Verified 7/10/2025
- Technical Capabilities: Verified 7/10/2025
- Locations & Facilities: Verified 8/15/2025
- Reviews & Ratings: Not yet verified
- MFR.ID Created: 6/12/2025
- Last Updated: 8/15/2025