# Novo Precision LLC

This MFR.ID profile was supplied, reviewed, and approved by Novo Precision LLC. Originally approved on 7/30/2025; last updated 5/21/2026. Capability data is manufacturer-approved for public sourcing and RFQ use.

## Profile Links

- Canonical profile: https://mfr.io/novoprecision
- JSON data: https://mfr.io/novoprecision.json

## Company Overview

Novo Precision, LLC (est. 1980) is a vertically integrated custom manufacturer that couples ultra-precise wire cutting & forming with advanced CNC milling, Swiss turning, and lean contract-assembly cells. From its 50 000 ft² Bristol, CT campus—split between a wire-processing headquarters and a dedicated machining & assembly center—the ISO 9001:2015-certified firm delivers burr-free wire pins, complex milled components, and fully built electro-mechanical sub-assemblies. Novo also designs and builds the proprietary processing equipment it uses, giving customers rapid prototyping, scalable automation, and reliable domestic supply. Local sourcing, kanban stock programmes, and Toyota-style continuous improvement underpin 100 % on-time delivery, <0.001 % returns, and typical 2–6-week production lead-times.

## Quick Reference

- Processes: Mechanical Assembly & Kitting, CNC Machining, Wire & Strip Cutting, Wire-Processing & Automation Equipment, Wire Forming, Electro-Plating Line Equipment
- Lead Time: 2-6 Weeks
- Production Scale: Prototype (1-10 parts), Short Run (11-500 parts), Medium Run (501-10000 parts), Mass Production (10001+ parts)
- Location: Bristol, Connecticut 06010
- Employees: 11-50
- Revenue: $5M-$10M
- Founded: 1980
- Contact: jtryon@novoprecision.com - +1 860-583-0517
- Verified: Manufacturer Approved

## Capabilities

### Mechanical Assembly & Kitting

Lean assembly cells combine torque-controlled mechanical build, cable-harness integration and end-of-line testing to ship fully kitted, lot-tracked products. Vision SPC, DFA engineering and Kanban logistics ensure repeatable quality and rapid replenishment across medical, aerospace and industrial programs.

- Process: Mechanical Assembly & Kitting
- Highlights: 50 000 ft² lean campus with mixed-model work-cells and <15 min change-over, ISO 9001 QMS with inline vision SPC and barcode-linked MES traceability, Electrical & harness builds to IPC/WHMA-A-620 with 2 kVDC hipot capability, Kanban inventory, drop-ship packaging and 24 h spare-parts fulfilment
- Subprocesses: Electrical & Cable-Harness Assembly, Engineering & Design Services, DFM / DFA Consulting, In-Process Probing, Inventory Management & Logistics, Functional & End-of-Line Testing, Aftermarket & Spare-Parts Support
- Specifications:
  - Maximum Finished Package Size: 600L x 400W x 400H mm - ISTA-3A qualified cartons; larger items palletised per ASTM D4169.
  - Functional Test Cycle Time: 10-60 s - Custom fixtures verify electrical, pneumatic or mechanical performance.
  - Wire Gauge Range (Harness): 30-4 AWG - Automatic cut-strip-crimp with ±0.5 mm length repeatability.
  - Torque Range (DC Tools): 0.05-12 Nm - Transducerised drivers record every fastener to ±3 % accuracy.
  - Cleanroom / ESD Options: ISO Class 7 laminar bench, ANSI/ESD S20.20 compliant stations - Medical builds assembled in ISO 7 hoods; PCB lines use grounded work-tops and ionisers.
  - Production Scale Supported: Prototype (1-10 parts), Short Run (11-500 parts), Medium Run (501-10000 parts), Mass Production (10001+ parts) - Quick-change tooling and parallel lines scale from prototype to mass production.
  - Materials Commonly Assembled: Aluminium & stainless steel components, FR-4 & flex PCBs, PVC / PTFE wire & cable, ABS / PC injection-moulded housings - Material mix reflects Novo Precision’s medical, HVAC and instrumentation programs.
  - Hipot Test Voltage: 2 kVDC - Continuity and insulation tests with ≤5 mA leakage threshold.
  - Typical Lead Time: 1-4 weeks - Prototype assemblies ship in as fast as one week; standard production 2–4 weeks ARO.

### Multi-Axis Precision CNC Machining

Integrated 3- to 5-axis milling, Swiss and conventional turning, mill-turn, EDM and precision grinding deliver complex metal or plastic parts in one controlled workflow. Closed-loop probing, tool-path simulation and in-process SPC enable lights-out runs that maintain ±0.005 mm accuracy and Ra 0.2 µm finishes from rapid prototypes through serial production.

- Process: CNC Machining
- Highlights: 5-axis contouring up to 650 × 500 × 500 mm work envelope, 9-axis mill-turn single-setup machining (±0.005 mm), Swiss sliding-head lathes Ø0.2–32 mm with <5 µm true-position, Wire-EDM profiling ±2 µm and Ra 0.2 µm on hardened alloys
- Subprocesses: 3-Axis Vertical Machining, 4-Axis CNC Milling (Indexing), Simultaneous 5-Axis Machining, CNC Turning, Swiss-Type CNC Turning, Wire EDM Profiling, Prototyping, Fixture & Gauge Manufacture, Broaching, Honing, CNC Mill-Turn Machining, Cylindrical & Surface Grinding
- Specifications:
  - Surface Finish (Ra): 0.2-1.6 µm - Finish milling / grinding or Wire-EDM.
  - Bar Capacity Through Spindle: 0.2-32 mm - Standard bar-feeder compatible.
  - Controlled Axes: 3-9 axis - Fleet spans 3-axis verticals to 9-axis mill-turn.
  - Maximum Milling Envelope: 650L x 500W x 500H mm - Applies to 3- to 5-axis CNC mills.
  - Typical Lead Time: 2-6 weeks - Prototypes in days; production depends on lot size.
  - Positional Accuracy: 0.005 mm - Laser-calibrated; verified with Renishaw ball-bar.
  - Spindle Speed Range: 0-15000 rpm - High-speed spindles enable HSM on aluminium and plastics.
  - Turning Diameter Range: 0.2-300 mm - Swiss micro turning through large-hub VTL.

### Precision Wire & Strip Cutting

Servo-fed straightening and quill-shear, rotary or micro-rotor modules cut wire, strip or small-diameter tube to burr-free lengths with ±0.02 mm accuracy at up to 300 m/min. Integrated vision-/laser-based SPC, end-conditioning, radiopaque marker insertion and Kanban packaging deliver medical-grade blanks ready for downstream forming or assembly.

- Process: Wire & Strip Cutting
- Highlights: Processes Ø 0.05 – 10 mm wire or ≤ 15 mm × 1 mm strip direct from coil, Quill-on-quill shear holds ±0.02 mm length at 120 m/min line speed, Micro-wire rotary straightening achieves ≤ 5 µm residual curve over 100 mm, Inline chamfer, bevel, bend or radiopaque-marker insertion without second ops
- Subprocesses: Wire / Strip / Tube Straightening, Quill-on-Quill Precision Shear Cutting, Rotary Wire Straightening for Micro-Wire, Angle, Mitre & Custom Shear Cuts, Chamfered / Radiused / Bent Wire Ends, Medical Wire End Finishing, Tantalum Radiopaque Marker Fabrication, Solder Preform Pellets & Ribbons, In-Line Secondary Wire Bending & Stamping, Inventory Management & Logistics
- Specifications:
  - Cut Length Range: 0.5-2000 mm - Flying shear or rotary cut-off; lengths > 2 m available with catcher table.
  - Line Speed Capability: 1-300 m/min - Speed depends on cut length and material cross-section.
  - Surface Finish After Cut: 0.2-1.6 µm Ra - Quill shear produces burr-free faces; optional electropolish or tumble.
  - Length Tolerance: 0.02 mm - Closed-loop encoder feedback and vision verify every 100th part.
  - Material Form Supported: Round wire, Flat strip, Micro-tube - Coil-to-cut processing; automatic decoiler or dancer/loop control.
  - Wire / Strip Size Range: 0.05-10 mm - Round wire Ø; flat strip up to 15 mm W × 1 mm T handled with same line.
  - Straightness After Processing: 0.05 mm/m - 1- to 4-plane servo straighteners correct camber and helix.
  - Typical Lead Time: 1-3 weeks - Expedited prototype blanks in 5 days; production lots 2–3 weeks ARO.

### Wire-Processing & Automation Equipment

Novo Precision engineers servo-controlled straightening, feeding, cutting and detangling systems that convert coil, wire, strip or tube (Ø 0.05–25 mm) into precise blanks. Multi-plane roll sets deliver ≤ 0.025 mm / m straightness, while quill or rotary shears hold ± 0.05 mm length at 300 m min-¹. PLC-driven cells store recipes, log OEE and meet CE, UL and Category 3 safety with remote diagnostics.

- Process: Wire-Processing & Automation Equipment
- Highlights: Modular 1- to 4-plane straighteners correct stock to ≤ 0.025 mm / m, Servo feed & cut heads maintain ± 0.05 mm length at 300 m min-¹, Cassette tooling enables < 5 min change-overs for high OEE, Integrated laser/vision gauges provide closed-loop SPC feedback, Industry-4.0 PLC/HMI with Ethernet-IP or ProfiNet connectivity
- Subprocesses: Precision 1- to 4-Plane Wire Straighteners, Servo Feed & Cut-to-Length Machines, Colombi Spring Detanglers, Spring Speed Feeders & Sorters, Wire Straightener Bearings & Accessories, Cable Cutting Systems, Custom Turnkey Material-Handling Lines, Engineering & Design Services, On-Site Integration, Training & Service, Equipment Rebuild & Retrofit Support
- Specifications:
  - Maximum Line Speed: 300 m/min - Servo feed-cut heads sustain cut accuracy at continuous speeds up to 300 m min-¹.
  - Wire / Tube Diameter Range: 0.05-25 mm - Standard straightener-feeder packages from micro medical wire to 25 mm industrial rod.
  - Cut Length Accuracy: 0.02-0.05 mm - Dual-quill or rotary shears with encoder feedback achieve ± 0.02–0.05 mm depending on section.
  - Safety Compliance Level: Category 3, PLe, UL 508A - Dual-channel e-stops, safety relays and gate monitoring satisfy CE and UL requirements.
  - Installed Power: 2-22 kW - Varies with motor/servo sizing and optional ancillary modules such as vacuum slug extract.
  - Machine Footprint (L × W × H): Min: 1500L x 800W x 1800H mm, Max: 3000L x 1200W x 2100H mm - Frames scale from bench-top micro-wire stations to full-length coil-to-cut cells.
  - Straightness After Processing: 0.025 mm/m - Four-plane corrective roll sets align stock to ≤ 0.025 mm over one metre.

### Precision Wire-Formed Components

Twelve-axis CNC wire benders, progressive cold-headers and cassette quick-change tooling transform round or flat wire (Ø 0.05 – 9.5 mm) into complex 2-D/3-D forms, surgical staples, ligating clips and precision pins. In-line vision SPC, vacuum anneal, passivation and optional electro/electroless plating ensure medical-grade finish and lot traceability.

- Process: Wire Forming
- Highlights: ± 0.05 mm repeatability on 2-D/3-D bends over 600 mm part length, Quick-change cassette tooling swaps in < 15 min to maximise OEE, ISO 13485 device-history records for staples, clips and marker pins, Inline laser/vision gauges provide 5 µm resolution CpK > 1.67
- Subprocesses: 2-D / 3-D Wire Forming, Surgical Skin Staples Production, Titanium / Stainless Ligating Clip Forming, Cold-Headed Precision Pins, Cassette-Style Quick-Change Tooling, In-Process Probing, Heat-Treating & Thermal Processing, Passivation, Plating
- Specifications:
  - Typical Lead Time: 2-5 weeks - Prototype wire forms in 2 weeks; plated, passivated production lots 4–5 weeks ARO.
  - Materials Commonly Formed: 302 / 304 / 316L stainless steel, MP35N & nitinol medical alloys, Titanium Grade 2 & 5, Tantalum & radiopaque marker alloys, Carbon steel (music-wire, spring-wire) - Material portfolio supports medical, aerospace and industrial applications.
  - Maximum Part Length: 600 mm - Servo feed and rotary shear support blanks to 600 mm.
  - Dimensional Tolerance: 0.05 mm - Closed-loop laser feedback maintains ± 0.05 mm on length, spacing and angle.
  - Closing Force (Ligating Clip): 5-20 N - Progressive dies calibrated for atraumatic closure.
  - Passivation Standards Supported: ASTM A967, AMS 2700, ISO 13485 work-cell - Citric or nitric baths validated per medical device requirements.
  - Minimum Bend Radius: 1.25-4 ×Ø - Programmable tooling compensates spring-back per alloy.
  - Vision Inspection Resolution: 5 µm - In-process 2-D cameras verify every 100th part; data logged to MES.
  - Heat Treatment Temperature: 400-650 °C - Vacuum or conveyor ovens for stress-relief and precipitation-hardening.
  - Plating Thickness Range: 2-25 µm - Electro / electroless nickel, gold or tin; salt-spray or solderability per spec.
  - Wire / Strip Diameter Range: 0.05-9.5 mm - Micro medical alloys through 9.5 mm carbon or stainless.
  - Production Scale Supported: Prototype (1-10 parts), Short Run (11-500 parts), Medium Run (501-10000 parts), Mass Production (10001+ parts) - Lean cell layouts accommodate prototype through mass production volumes.

### Metal Finishing Equipment

Modular barrels, baskets, line-mount hardware and safety instrumentation purpose-built for barrel-, rack- and basket-plating lines. Chemical-resistant polymers, titanium hardware and SCADA-ready sensors ensure consistent deposit thickness, low maintenance and operator protection across high-volume automotive, aerospace and electronics finishing cells.

- Process: Electro-Plating Line Equipment
- Highlights: Polypropylene, PVDF or 316 SS construction survives pH 0–14 and 90 °C chemistries, Interchangeable perforation sleeves and mesh inserts optimise solution flow for part sizes from M1 fasteners to 50 mm stampings, Variable-speed barrel drives (0–12 rpm) with torque-limiting clutches prevent part bruising and gear damage, Polyglass® hanger arms and bronze/PP saddles rated 200 kg live load with <0.03 Ω cathode path, Rotating-barrel alarms, pH/ORP probes and level sensors output 4–20 mA or Modbus for seamless PLC / SCADA integration
- Subprocesses: Plating Barrel Equipment, Plating & Dipping Baskets, Barrel & Rack Line Components, Process Monitoring & Safety Devices
- Specifications:
  - Operating Temperature Range: 14-195 °F - Material ratings per ASTM D638 (PP) and ASTM B265 (Ti Grade 2).
  - Compatible Chemistry PH Range: 0-14 pH - Confirmed resistance to sulfuric, cyanide alkaline zinc, and EN chemistries.
  - Maximum Load Weight Per Barrel: 440 lb - Gearbox, bearings and hanger arms validated for 440 lb live load at 175 °F.
  - Basket Capacity: 2-40 lb - Hex-mini to heavy-duty poly-dip models cover jewelry through automotive parts.
  - Typical Lead Time: 3-6 weeks - Catalog barrels/parts in 3 weeks ARO; custom perforation or sensor packages ship in 4–6 weeks.
  - Rotation Speed Range: 0-12 rpm - VFD-controlled drives; speed accuracy ±0.1 rpm.
  - Electrical Current Rating (Danglers / Arms): 2000 A - Silver-plated copper multi-strand cable with <30 mΩ resistance at full load.
  - Barrel OD × Length: 24L x 16W x 16H in - Standard size shown; custom up to 30 in × 48 in on request.
  - Mesh / Perforation Size Range: 0.0625-0.5 in - Removable sleeves and basket meshes let users tailor flow vs. part retention.
  - Working Volume (Barrels): 0.5-9 cu ft - Split-body and center-partition designs available across full volume range.

## Certifications

- ManufactureCT Membership (Type: Membership; Authority: ManufactureCT; Status: Active; URL: https://www.manufacturect.org)
- New England Spring & Metalstamping Association (NESMA) Membership (Type: Membership; Authority: New England Spring & Metalstamping Association (NESMA); Status: Active; URL: https://nesma-usa.com)
- Dock-to-Stock Supplier Approval (Type: Accreditation; Authority: Customer-specific (documented on AVL/ASL); Status: Active)
- ISO 9001:2015 (Type: Certification; Authority: International Organization for Standardization (ISO); Status: Active; Scope: Quality management system for precision small and miniature metal-formed parts; URL: https://www.iso.org/iso-9001-quality-management.html)

## Industries Served

- Electronics & Semiconductors: Novo Precision LLC specializes in precision machining and assembly of electronic components and systems, including printers, computers, and electrical switches, ensuring tight tolerances and high-quality automation for the electronics and semiconductor industry.
- Consumer Goods & Appliances: Novo Precision LLC manufactures precision-formed wire components and assemblies for consumer appliances, focusing on high-speed production and exacting tolerances to meet consumer goods manufacturing demands.
- Medical Devices & Healthcare Equipment: Novo Precision LLC provides precision machining and assembly services for medical and surgical devices, including titanium components with stringent dimensional tolerances, supporting critical healthcare equipment manufacturing.
- Aerospace & Defense: Wire-formed clips, barrel blanks, and machined fittings supplied to Tier-1 aerospace and defence OEMs under tight tolerances and full material traceability.
- Automotive & Transportation: Cut-to-length wire pins and CNC-machined hardware for brakes, sensors, and power-train assemblies for automotive OEM and Tier-2 suppliers.
- HVAC, Climate Control & Refrigeration: Lean assembly cells build HVAC chemical applicators and precision wire inserts with UL/CSA compliance for climate-control equipment manufacturers.

## Facilities

### Novo Precision Headquarters

The 20,000-sq-ft headquarters houses corporate offices, an R&D/tool room, wire-processing lines, and an ISO-certified quality lab organized in lean work cells that support high-volume cut-to-length, forming, and machine-build operations while achieving <0.001% returns and 100% on-time delivery.

- Type: manufacturing_facility
- Headquarters: Yes
- Phone: +1 860-583-0517
- Address: 150 Dolphin Road, Bristol, Connecticut 06010, United States

### Novo Precision Machining & Assembly Center

Opened in 2018, this 20,000-sq-ft plant hosts multi-axis CNC mills, Swiss lathes, EDM, and dedicated lean assembly cells that enable rapid prototypes and scalable high-volume production of medical, HVAC, and firearms sub-assemblies, effectively doubling Novo’s capacity.

- Type: manufacturing_facility
- Phone: +1 860-583-0517
- Address: 175 Dolphin Road, Bristol, Connecticut 06010, United States

### Novo Metal Finishing Equipment Facility

This 15,000-sq-ft dedicated operation fabricates and tests plating barrels, baskets, line components, and safety instrumentation. It combines CNC plastic-routing, polypropylene welding bays, and an ASTM-compliant corrosion-test lab to deliver robust, corrosion-resistant equipment for high-throughput electro-plating lines across North America.

- Type: manufacturing_facility
- Website: https://www.novometalfinishingequipment.com/
- Phone: +1 860-583-7801
- Address: 215 Dolphin Road, Bristol, Connecticut 06010, United States

## Verification Status

- Business Entity: Verified 7/10/2025
- Technical Capabilities: Verified 7/30/2025
- Locations & Facilities: Verified 7/30/2025
- Reviews & Ratings: Not yet verified
- MFR.ID Created: 6/13/2025
- Last Updated: 5/21/2026