Specializing in the design of precision CNC tooling, including 3D Path Tubing Benders and Sheet Metal Fabrication Tools, Apogee MFG serves the aerospace, automotive, and medical device industries with tools built to exacting standards.

High-Precision CNC Tooling Design for Industrial Machining

Custom CNC Machined Plate for High-Precision Molding in Manufacturing

Tooling Design involves engineering and developing specialized tools, molds, dies, and fixtures used in manufacturing processes to ensure precision, repeatability, and efficiency. High-quality tooling is crucial for achieving tight tolerances, consistent part quality, and optimized production efficiency across industries like automotive, aerospace, electronics, and medical devices.

Tooling Design

Support for large-scale tooling production.

Medium production runs with tight tolerances.

Prototyping services for custom tooling design.

Short-run production for specialized tooling.

Industry-leading, NIST traceable inspection capabilities, leveraging cutting-edge CMM and laser scanning technologies for dimensional verification and surface inspection. Capable of handling complex part geometries and providing high-precision measurements in aerospace and defense applications.

CMM Inspection Process for Precision Quality Control

Inspection and Quality Control encompass a range of processes and techniques used to verify that manufactured parts and products meet required specifications, quality standards, and regulatory requirements. This includes visual inspections, dimensional checks, non-destructive testing, and automated inspection systems.

Inspection and Quality Control

Capable of supporting high-volume inspection needs, including batch reporting and statistical process control.

Scaled inspection for medium production volumes, ensuring consistent quality control.

Inspection of prototype parts for design validation and dimensional accuracy.

Ideal for short production runs with detailed inspection reports.

Our value-added services extend beyond traditional machining, focusing on the complete success of your project with quality, on-time delivery, and educational engagement at the forefront.

Precision Laser Engraving for Industrial Metal Marking Solutions

Value Added Services encompass a range of activities that enhance the final product beyond the core manufacturing and post-processing stages. These services provide additional value to the customer, such as assembly, custom packaging, logistics, product customization, and additional testing and certification. They are tailored to meet specific customer requirements and improve the overall product offering.

Value Added Services

Apogee MFG provides advanced precision CNC machining services, utilizing 5-axis CNC technology to produce highly complex and accurate components for industries such as aerospace and defense. With AS9100D and ISO 9001:2015 certifications, their machining capabilities ensure high-quality results backed by CMM precision inspection. Their state-of-the-art facility is equipped with multi-axis CNC lathes, mills, and grinders, capable of handling parts up to 60x30x24 inches. Apogee offers short lead times of 2-4 weeks, works with a wide range of materials, and provides custom finishes and value-added services, ensuring all components meet rigorous specifications and industry standards.

Precision CNC Milling for Mold Making in Industrial Manufacturing

Metal Bracket with Precision Holes for Industrial Machinery Application

Precision CNC Machined Aluminum Heat Sink for Electronics Cooling

Machining encompasses a variety of manufacturing processes aimed at shaping and removing material from a workpiece. This includes both computer-controlled processes, such as CNC milling, turning, and routing, as well as non-traditional methods like Electrochemical, Chemical, and Photochemical Machining.

CNC Machining

Commercially pure aluminum, excellent corrosion resistance and formability.

High strength, fatigue resistance, used in aerospace components.

Good corrosion resistance and weldability, used in cookware and chemical equipment.

High strength, corrosion resistance, and weldability, used in marine and automotive applications.

Versatile structural alloy with good corrosion resistance, used in construction and aerospace.

Very high strength, used in aerospace and military applications.

A lightweight, corrosion-resistant metal with high thermal and electrical conductivity, widely used in various industrial applications.

Aluminum

A low-carbon steel used in structural applications, offering good weldability, machinability, and can be heat treated to harden its surface.

A low-carbon steel that exhibits good ductility, toughness, and strength. It is often used for parts requiring cold forming, such as crimping, swaging, or bending.

Carbon steel is an alloy of iron and carbon, with carbon content up to 2.1% by weight. Additional elements are present in small quantities, including manganese, silicon, and copper. Carbon steel is classified based on carbon content: low, medium, and high carbon steel, with increasing carbon content leading to increased hardness and strength but decreased ductility. It is widely used in construction, automotive, and manufacturing industries due to its strength and versatility.

Carbon Steel

Cartridge brass, with 70% copper and 30% zinc, known for its high strength and ductility.

Free-machining brass, with excellent machinability used for high-speed machining operations.

Architectural bronze, used in extruded and architectural sections for its strength and appearance.

An alloy of copper and zinc, known for its strength, ductility, and corrosion resistance, along with a distinctive yellowish color. Used widely in decorative, musical, and mechanical applications due to its machinability and acoustic properties.

Brass

A chromium-molybdenum steel with high toughness and strength at elevated temperatures.

A nickel-chromium-molybdenum steel known for its toughness and strength.

A high carbon, chromium steel used in bearings and high-wear applications.

A low-carbon nickel-chromium-molybdenum steel, widely used for gears and shafts due to its toughness and machinability.

Steel that is alloyed with a variety of elements in total amounts between 1.0% and 50% by weight to improve its mechanical properties.

Alloy Steel

Also known as Electrolytic Tough Pitch (ETP) copper, it is highly ductile and has high electrical and thermal conductivity.

Beryllium copper, known for its high strength and hardness, making it ideal for electrical connectors and springs.

Also known as 90/10 copper-nickel, offers excellent resistance to marine corrosion and biofouling.

Copper is a highly conductive metal used extensively for electrical wiring, roofing, plumbing, and industrial machinery. It is known for its excellent electrical and thermal conductivity, malleability, and resistance to corrosion. Copper's thermal conductivity enables its use in heat exchangers and air conditioning units. Its antimicrobial properties make it ideal for medical and architectural applications.

Copper

The most common stainless steel, known for good corrosion resistance, weldability, and formability.

Similar to 304 but with added molybdenum for significantly better corrosion resistance, especially in chlorinated environments.

Stainless Steel is a group of iron-based alloys containing a minimum of approximately 11% chromium, a composition that prevents the iron from rusting and also provides heat-resistant properties. Different types of stainless steel include the elements carbon (from 0.03% to greater than 1.00%), nitrogen, aluminum, silicon, sulfur, titanium, nickel, copper, selenium, niobium, and molybdenum. Specific additions of nickel and molybdenum enhance corrosion resistance in acidic and chlorine-bearing environments, making it an ideal material for various applications across industries.

Stainless Steel

Capable of supporting high-volume production requirements.

Suitable for medium-scale production with consistent quality.

Prototyping for initial product validation and design refinement.

Ideal for limited production runs and testing batches.

An AS9100D and ISO 9001:2015 certified, ITAR-registered custom manufacturer specializing in precision CNC machining and tooling for heat pipe applications, with advanced inspection and dimensional verification capabilities.

This facility specializes in precision CNC machining, fabrication, and rapid prototyping, primarily serving industries such as aerospace and defense. It is strategically located near key transport hubs, including airports in Philadelphia and Harrisburg, providing efficient logistics for national and international shipments.

Located in southeastern Pennsylvania, Lancaster County is a prominent hub for advanced manufacturing, known for its diverse production capabilities including aerospace components, agricultural machinery, and commercial goods.

Home to CNH Industrial, New Holland is a global leader in agricultural machinery manufacturing and R&D, especially in hay and forage products.

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Precision CNC machining, tooling design, and dimensional inspection specialists.

Apogee MFG

Advanced CNC Machining & Precision Engineering Services

Tooling Design

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