Equipped with advanced 3-axis and 5-axis vertical machining centers, our CNC milling capabilities enable precision machining of complex parts with tight tolerances. Our machinery, including the Haas VF-5/40TR, Fadal VMC 4020, and Fadal VMC 6030, supports a wide range of materials and part sizes, making us suitable for applications demanding high precision.

CNC-Machined Components for Dry Solids Handling Equipment

Machining encompasses a variety of manufacturing processes aimed at shaping and removing material from a workpiece. This includes both computer-controlled processes, such as CNC milling, turning, and routing, as well as non-traditional methods like Electrochemical, Chemical, and Photochemical Machining.

CNC Machining

Commercially pure aluminum, excellent corrosion resistance and formability.

High strength, fatigue resistance, used in aerospace components.

Good corrosion resistance and weldability, used in cookware and chemical equipment.

High strength, corrosion resistance, and weldability, used in marine and automotive applications.

Versatile structural alloy with good corrosion resistance, used in construction and aerospace.

Very high strength, used in aerospace and military applications.

A lightweight, corrosion-resistant metal with high thermal and electrical conductivity, widely used in various industrial applications.

Aluminum

A low-carbon steel used in structural applications, offering good weldability, machinability, and can be heat treated to harden its surface.

A low-carbon steel that exhibits good ductility, toughness, and strength. It is often used for parts requiring cold forming, such as crimping, swaging, or bending.

Carbon steel is an alloy of iron and carbon, with carbon content up to 2.1% by weight. Additional elements are present in small quantities, including manganese, silicon, and copper. Carbon steel is classified based on carbon content: low, medium, and high carbon steel, with increasing carbon content leading to increased hardness and strength but decreased ductility. It is widely used in construction, automotive, and manufacturing industries due to its strength and versatility.

Carbon Steel

Cartridge brass, with 70% copper and 30% zinc, known for its high strength and ductility.

Free-machining brass, with excellent machinability used for high-speed machining operations.

Architectural bronze, used in extruded and architectural sections for its strength and appearance.

An alloy of copper and zinc, known for its strength, ductility, and corrosion resistance, along with a distinctive yellowish color. Used widely in decorative, musical, and mechanical applications due to its machinability and acoustic properties.

Brass

A chromium-molybdenum steel with high toughness and strength at elevated temperatures.

A nickel-chromium-molybdenum steel known for its toughness and strength.

A high carbon, chromium steel used in bearings and high-wear applications.

A low-carbon nickel-chromium-molybdenum steel, widely used for gears and shafts due to its toughness and machinability.

Steel that is alloyed with a variety of elements in total amounts between 1.0% and 50% by weight to improve its mechanical properties.

Alloy Steel

Also known as Electrolytic Tough Pitch (ETP) copper, it is highly ductile and has high electrical and thermal conductivity.

Beryllium copper, known for its high strength and hardness, making it ideal for electrical connectors and springs.

Also known as 90/10 copper-nickel, offers excellent resistance to marine corrosion and biofouling.

Copper is a highly conductive metal used extensively for electrical wiring, roofing, plumbing, and industrial machinery. It is known for its excellent electrical and thermal conductivity, malleability, and resistance to corrosion. Copper's thermal conductivity enables its use in heat exchangers and air conditioning units. Its antimicrobial properties make it ideal for medical and architectural applications.

Copper

The most common stainless steel, known for good corrosion resistance, weldability, and formability.

Similar to 304 but with added molybdenum for significantly better corrosion resistance, especially in chlorinated environments.

Stainless Steel is a group of iron-based alloys containing a minimum of approximately 11% chromium, a composition that prevents the iron from rusting and also provides heat-resistant properties. Different types of stainless steel include the elements carbon (from 0.03% to greater than 1.00%), nitrogen, aluminum, silicon, sulfur, titanium, nickel, copper, selenium, niobium, and molybdenum. Specific additions of nickel and molybdenum enhance corrosion resistance in acidic and chlorine-bearing environments, making it an ideal material for various applications across industries.

Stainless Steel

Supports high volume production demands, ensuring scalability and competitive cost for large-scale orders.

Meets the needs of medium volume production, offering cost efficiency for expanding product lines.

Designed for prototyping and small batch runs, allowing for rapid iteration and testing.

Optimized for low volume production, ideal for market introduction and specialized products.

Haas VF-5/40TR

Fadal VMC 4020

Fadal VMC 6030

Face Milling is a machining process where the cutting tools are perpendicular to the workpiece, removing material from its surface to create a flat face. This technique is ideal for achieving high-quality finishes and flat surfaces on the workpiece. Face Milling is widely used in various applications, including the production of flat surfaces on castings and forgings, as well as for preparing surfaces for further processes.

Face Milling

Plain Milling, also known as slab milling, is a process that involves using a horizontal or vertical milling machine to produce flat surfaces. This milling operation uses a cutting tool with multiple cutting edges to remove material from the surface of a workpiece in a horizontal plane, creating a flat or squared surface.

Plain Milling

Angular Milling is a process where the milling cutter is positioned at an angle relative to the surface of the workpiece. This technique is used to create angular features such as chamfers, serrations, and grooves. It requires specialized angular cutters and is known for its precision in creating intricate angular geometries.

Angular Milling

Form Milling involves the use of milling cutters of a specific form to create curved or irregular surfaces on the workpiece. This process is utilized for milling complex shapes and profiles such as contours, grooves, and channels. Form milling requires cutters shaped to the contour to be cut, making it highly versatile for custom shapes.

Form Milling

Reaming is a finishing process used in CNC milling to slightly enlarge holes and improve their accuracy and surface finish. This process is performed using a reamer and is essential for precise hole specifications, ensuring tight tolerances and a smooth interior surface of the hole, often required in high-precision engineering applications.

Reaming

Tapping is a process in CNC milling used to create internal threads within a hole, allowing for the insertion of a threaded bolt or screw. This process requires precision to ensure thread integrity and alignment. Tapping is widely used across various industries, particularly in assembly and mechanical components where threaded fastening is essential.

Tapping

Counterboring is a machining process that enlarges a hole to a specific diameter and depth, often to accommodate a bolt head or nut. This process ensures that fasteners sit flush with or below the surface of the material, providing a neat finish and structural integrity. Counterboring is commonly performed after drilling and is vital in mechanical assemblies where precision and aesthetics are crucial.

Counterboring

Countersinking involves creating a conical hole that matches the angle of a flat-head screw or bolt. This process allows the head of a fastener to sit flush with or below the surface of the material. Countersinking is essential in applications where a smooth surface is needed and is commonly used in carpentry, metalworking, and manufacturing industries.

Countersinking

Slot Milling is a process where a milling cutter is used to create slots or grooves in a workpiece. This operation is essential for creating keyways, slots for components, and other features that require precise grooves. Slot milling can be performed on various materials and is critical in manufacturing industries for component assembly and mechanical functions.

Slot Milling

Surface Milling, also known as face milling, involves removing material from the surface of a workpiece to produce a smooth, flat surface. This process is widely used for finishing operations and in creating large flat surfaces with high precision. Surface milling is vital in automotive, aerospace, and mold-making industries.

Surface Milling

Drilling is a versatile machining process used across various manufacturing methods, including CNC milling and turning. It involves creating precise holes in a material using a drill bit. This operation is vital for achieving accurate hole placement with varying diameters and depths. Drilling is known for its ability to produce clean, straight cylindrical holes and is utilized across diverse materials like metals, plastics, and wood.

Drilling

Boring is a precision machining process focused on enlarging pre-existing holes in a material. This operation is essential in both CNC milling and turning, where it's used to achieve greater accuracy and smooth internal surface finishes. Boring allows for the creation of holes with tight tolerances and is often employed in applications requiring precise hole sizes, such as in engine cylinders and hydraulic systems.

Boring

3- to 5-Axis CNC Milling

Our CNC Turning process is equipped with advanced lathes capable of handling a variety of materials, ensuring precision and efficiency in producing complex parts. Specializing in both small and large-scale production, we offer a wide range of turning operations, including straight turning, taper turning, and profile turning.

CNC Turning uses computer-controlled lathes to rotate bar, billet, or cast blanks while single-point cutting tools remove material. The process excels at producing concentric OD/ID features, tapers, threads, grooves, and complex contours with tight positional accuracy. Modern CNC lathes support live tooling, Y-axis interpolation, sub-spindle part transfer, and bar-feed automation—enabling complete, high-volume production of precision cylindrical components in metals or plastics.

CNC Turning

High-volume production with consistent quality control.

South Bend SB1052

Sherline 4000

Straight Turning is a precise operation in CNC turning where material is removed from the exterior of a cylindrical workpiece to achieve a straight surface. It's essential for creating uniform diameters along the length of the component.

Straight Turning

Taper Turning in CNC involves cutting a conical shape into a workpiece. This operation is used to create parts that taper, typically found in shafts or fasteners, where a uniform reduction in diameter is required over the length of the part.

Taper Turning

Profile Turning is a CNC operation where complex external geometries are produced on a workpiece. It involves changing the cutting path to create various shapes like contours, arcs, and steps, crucial for customized component manufacturing.

Profile Turning

Threading is a CNC turning operation used to produce internal or external threads on a workpiece. It involves rotating the workpiece and cutting tool in synchronization to create precise screw threads, essential for components requiring threaded connections.

Threading

Facing in CNC Turning is a machining process used to produce a flat surface at the end of the workpiece. This operation involves moving the cutting tool at right angles to the axis of the workpiece, providing a smooth and finished surface.

Facing

Hard Turning in CNC Turning refers to the process of cutting materials that are hard, typically above 45 HRC, using a single point cutting tool. It is an efficient and cost-effective alternative to grinding for achieving precision dimensions and surface finishes on hard materials.

Hard Turning

Cutoff, also known as Parting, in CNC Turning is the operation where a part is cut off from the main workpiece. This process involves a deep, straight cutting operation along the workpiece to separate the part.

Cutoff (Parting)

Knurling in CNC Turning is a process of producing a regular, cross-hatched pattern on the surface of a part. This is typically done to provide a better grip on the machined part. It involves pressing a tool with the desired pattern into the rotating workpiece.

Knurling

Precision CNC Turning

Our metal fabrication capabilities are centered around precision and versatility, able to handle complex bending and forming operations for a wide array of metal types and thicknesses.

Metal fabrication covers the end-to-end transformation of raw metal (sheet, plate, bar, tube, or casting) into finished components or assemblies. Core steps include cutting, forming, punching/stamping, welding & joining, and mechanical assembly. These operations—supported by inspection and finishing—enable everything from lightweight brackets to structural frames in industries such as construction, automotive, aerospace, energy, and consumer products.

Metal Fabrication

Forming encompasses all manufacturing operations that plastically deform metal or other ductile materials into the desired geometry without adding or removing material. Typical methods include bending, rolling, stamping, deep drawing, spinning, extrusion, forging, and emerging coil-processing techniques. Processes rely on controlled compressive forces to drive material flow while maintaining dimensional accuracy and mechanical integrity.

Forming

Sawing is a cutting process that uses a saw blade to cut through metal, typically used for cutting larger metal sections to size.

Sawing

Cutting in metal fabrication refers to the process of removing material from a workpiece to create desired shapes or features. It encompasses various methods like shearing, sawing, laser cutting, plasma cutting, water jet cutting, and oxy-fuel cutting. Each method varies in its approach and is suitable for different types of materials and precision requirements. Cutting is a fundamental step in fabrication, setting the stage for subsequent forming, joining, and finishing processes.

Cutting

Shearing involves cutting metal sheets or plates by applying a high-pressure tool on a metal surface, creating a straight cut.

Shearing

Miter Cutting is a precision cutting process used in metal fabrication to produce angled cuts on the ends of a workpiece. It's commonly employed in framing and piping for proper fitting at various angles.

Miter Cutting

Gas-metal-arc welding using solid or metal-cored wire with inert/active shielding gas. Offers high deposition rate and ease of automation for steel, stainless and aluminium fabrication.

MIG (GMAW) Welding

Flux-Cored Welding is similar to MIG but uses a tubular electrode filled with flux; often preferred for heavy fabrication and high deposition rates.

Flux-Cored Welding

Pulsed MIG uses precisely controlled electrical pulses to stabilize the weld pool, ideal for thin metals and reducing heat input.

Pulsed MIG (GMAW-P) Welding

Welding and Joining processes fuse metal parts together using heat, pressure, or both. Common methods include MIG and TIG welding, soldering, and brazing.

Welding and Joining

Assembling involves putting together various metal components to form a complete unit. This can include methods like welding, riveting, and using threaded fasteners.

Assembling

Gas-tungsten-arc welding employing a non-consumable tungsten electrode for precision, low-spatter welds on thin or critical materials including stainless steel, aluminium and titanium.

TIG (GTAW) Welding

Custom Metal Fabrication

Our comprehensive suite of post-processing and secondary operations enhances part functionality, precision, and aesthetic appeal. Equipped with advanced machinery and techniques, we're capable of executing a range of finishes and operations essential for the final preparation of parts. This includes deburring, surface smoothing, and preparing parts for further finishing or assembly, ensuring they meet the highest quality standards.

Post-Processing refers to a range of operations that give manufactured parts their final functional and aesthetic qualities. After the primary shaping and machining, these processes, which can include surface finishing, heat treatments, painting, and plating, provide the necessary characteristics for performance, durability, and visual appeal. They ensure parts meet the stringent requirements of industries such as aerospace, automotive, medical, and consumer electronics, where the final product's finish is just as critical as its dimensions and material properties.

Post-Processing

Timesavers 12 Series Dry Deburring Machine

Fadal 6030 CNC Machine

Haas VF5-40t 5-Axis CNC Machine

Bridgeport Manual Mill

Manual Lathe

20 in Timesaver Belt Sander

Deburring is a critical post-processing operation that removes sharp edges and burrs from metal parts resulting from machining operations. It is essential for ensuring part functionality, safety during handling, and preparing surfaces for further finishing processes. Deburring can be performed using manual techniques, mechanical methods, or through thermal energy, and is applicable across a wide range of industries where smoothness of the part surface is required.

Deburring

Surface Conditioning prepares surfaces for finishing (e.g. paint, coatings) or to enhance physical properties through sandblasting, buffing, chemical etching, etc. Critical for adhesion, aesthetics, or final surface texture.

Surface Conditioning

Abrasive Blasting propels a controlled stream of abrasive media—such as garnet, glass bead, aluminum oxide, or steel shot—at high velocity to clean, roughen, or otherwise prepare surfaces prior to coating, bonding, or further processing. The process removes rust, mill scale, and contaminants while producing a uniform anchor profile or cosmetic matte finish with no heat-affected zone. It is widely applied to ferrous and non-ferrous metals, composites, and plastics in aerospace, automotive, oil-and-gas, and general fabrication industries.

Abrasive Blasting

Plating involves coating a metal part with a thin layer of another metal—such as gold, silver, nickel, or zinc—through electrochemical processes. This enhances appearance, corrosion resistance, and electrical conductivity, used widely in electronics, automotive, and jewelry.

Plating

Electropolishing is an electrochemical process used to polish, passivate, and deburr metal parts, removing a thin layer of material to achieve a smooth, bright surface. This is vital in medical, food, and aerospace industries where contaminant-free surfaces are critical.

Electropolishing

Hard Coating applies wear-resistant layers (e.g., titanium nitride, chromium nitride, DLC) via methods like PVD or CVD, improving durability and corrosion resistance.

Hard Coating

Powder Coating is a dry finishing process where a powder material is applied to a metal surface, then cured under heat to form a hard, protective layer. This coating is durable, corrosion-resistant, and available in many colors, making it popular in automotive, appliance, and consumer goods industries.

Powder Coating

Polishing / Grinding encompasses abrasive stock-removal and surface-refinement operations applied after rough machining or heat treat. Grinding with bonded-abrasive wheels (Al₂O₃, SiC, CBN, diamond) brings parts to final size, geometry, and flatness, routinely holding ±0.002 mm and roundness < 0.001 mm on hardened steels > 60 HRC. Subsequent polishing stages—belt, buff, super-finishing, micro-finishing, or lapping—reduce surface roughness to Ra 0.05 µm–0.20 µm, produce plateau finishes for bearing surfaces, or achieve mirror cosmetics before coating or plating. Coolant-flooded machines, automatic size-control gauging, and filtered oil or water emulsions ensure thermal stability and contamination-free finishes for aerospace, medical, mould-and-die, and precision fluid-power components.

Polishing / Grinding

Tumbling is a post-processing method used to smooth and polish the surfaces of parts. It involves placing parts in a tumbler with abrasive media, which, when rotated, creates friction that removes rough edges and smoothens surfaces. This process is widely used for bulk finishing of small components in industries such as automotive, aerospace, and consumer goods, improving both the aesthetic appeal and functional quality of the parts.

Tumbling

Industrial Painting applies liquid or powder coatings to metal, plastic, and composite parts to provide corrosion protection, chemical resistance, or high-grade cosmetic finishes. The workflow combines surface preparation (blast, wash, plasma), controlled paint application (robotic spray, HVLP, electrostatic, dip, or flow-coat), and thermal or UV curing to achieve uniform films that meet OEM colour, gloss, and durability standards.

Industrial Painting

The design, fabrication, and assembly of diverse products across multiple end‐use industries or specialized, project‐based needs. Emphasis is on versatility, custom solutions, and broad expertise to handle unique or varied manufacturing projects outside of more narrowly defined sectors.

General Manufacturing

Machine shop specializing in 3- to 5-axis CNC machining and custom fabrication with over 30 years of experience. Located in Bushkill, PA, near Milford, East Stroudsburg, and Matamoras in Pike County, our shop houses advanced multi-axis machining centers, horizontal lathes, and specialized welding, metal forming, and finishing equipment. Committed to precision and quality, we serve diverse industries, skillfully produce parts and products from prototypes to low and medium scale production.

Strategically located in Northeast Pennsylvania’s Pike County, our facility provides direct access to I-84/I-80—offering overnight LTL lanes into North Jersey’s industrial corridor—and key transport hubs such as the Port of New York and New Jersey, enabling swift distribution to major markets. A stone's throw from robust infrastructure and with a commitment to eco-efficient logistics, we offer an optimal nexus for manufacturing and distribution.

Newark, a key industrial hub, specializes in manufacturing sectors like food processing and electronics, with direct access to the Port of Newark's global shipping routes.

Allentown in Lehigh Valley hosts a strong industrial sector with deep roots in steel and cement, bolstered by strategic transport connectivity.

Scranton, a former mining town, now thrives with diverse manufacturing such as electronics and machinery, supported by its rich industrial legacy.

Bushkill Tool Facility

Custom manufacturer specializing in 5-axis CNC machining and custom fabrication solutions.

Bushkill Tool

Precision CNC Machining & Custom Fabrication

3- to 5-Axis CNC Milling

Processes & Services

Common Materials

Aluminum

Carbon Steel

Brass

Alloy Steel

Copper

Stainless Steel

Business Entity

Technical Capabilities

Locations & Facilities

Product Catalog

Reviews & Ratings