High-volume metal stampings and formed components production using progressive, transfer and fine-blanking lines. We deliver complex brackets, clips, contact springs and enclosures from coil or sheet with controlled burr, dimensional repeatability and in-die operations (tapping, clinching). Processes support high-strength steels, stainless and aluminum for automotive, appliance and electronics applications with engineered tooling and process control.

Metal stampings and formed components are made by blanking, bending and drawing sheet or coil stock. Products include brackets, clips, enclosures, chassis panels and precision spring contacts manufactured in high-volume presses.

Metal Stampings & Formed Components

Progressive Stamping utilizes multiple stations in a single strip of metal, forming complex parts in a continuous, efficient process.

Progressive Stamping

Deep Drawn Stamping forms hollow or cylindrical parts by drawing metal into a die deeper than it is wide, yielding seamless, high-strength components.

Deep Drawn Stamping

High-speed progressive-die stamping of flat stainless or exotic-alloy springs with post-die in-line coining to achieve controlled load curves. Vision systems provide 100 % pitch and burr inspection before take-up.

Flat Spring Progressive Stamping

Single-stroke or progressive-die blanking in presses ≥600 US tons, fully shearing part perimeters from coil or sheet to produce burr-free blanks for deep-draw and transfer operations.

High-Tonnage Blanking

Precision laser or abrasive-waterjet cutting of stainless and Inconel spring blanks for short-run or prototype lots where tooling investment is impractical. Kerf width and thermal input are optimised to preserve spring properties.

Laser / Waterjet Blanking (Springs)

In-house tool and die design, machining and validation for progressive stamping dies, molds and fixtures. Capabilities include five-axis CNC, wire/sinker EDM, precision honing and CMM verification plus heat-treat coordination to produce durable dies and gages engineered for long life and repeatable part-to-part geometry in high-cycle production environments.

Tool & Die manufacturing designs, machines and validates progressive-stamping dies, plastic-injection molds, hydroforming dies, welding fixtures and precision inspection gages. Shops integrate 5-axis machining, Wire/Sinker EDM, jig grinding and CMM verification to achieve ±0.0002 in feature positions and micro-polished shut-offs for multi-million-cycle production.

Tool & Die (Fixtures & Gages)

Precision machining, EDM and surface finishing of steel or aluminum molds and transfer pots for rubber molding applications, delivered fully spotted, vacuum-tested and ready for press qualification.

Mold Fabrication (Tool & Die)

CNC machining, EDM and polishing of hardened tool-steel or carbide extrusion dies and mandrels, delivered ready for production with flow-balance verification and bench proofs.

Die Manufacturing (Tool & Die)

Tooling Maintenance & Refurbishment encompasses scheduled preventive maintenance and corrective refurbishment of dies, molds, and tooling used in forming or molding operations. This service extends tool life, ensures dimensional accuracy, and maintains surface finish quality. Activities include surface re-polishing, core replacement, dimensional re-machining, and structural repair to restore the tool to original specifications or better.

Tooling Maintenance & Refurbishment

Utilizes additive manufacturing technologies to quickly fabricate tooling components, significantly accelerating prototyping, testing, and initial production phases.

Rapid 3D-Printed Tooling

Tool & Die — Tooling Design & Fabrication

Engineering and design services that bridge concept to production: CAD/CAE, DFM/DFA reviews, FEA and prototype validation. Provides CAM programming, tooling design and prototype development to reduce risk, optimise cost and ensure manufacturability. Deliverables include native CAD, tolerance stacks, simulation reports and actionable design-for-manufacture recommendations aligned to production constraints.

End-to-end engineering and design services including CAD/CAE modeling, finite-element analysis, tolerance stack-up, DFM/DFA feedback and fixture design. Teams leverage multi-CAD platforms and PLM integration to deliver manufacturable product designs optimized for cost, performance and assembly.

Engineering & Design Services

Design-for-manufacturability and design-for-assembly consulting evaluates product designs for optimal manufacturability, assembly cost reduction and quality control. Experts deliver actionable reports on feature simplification, material selection, draft angles and assembly gauge strategies to reduce cycle times and scrap rates.

DFM / DFA Consulting

Provides end-to-end mechanical design of components and assemblies with integrated finite-element analysis. Engineers create parametric 3-D models, run linear/non-linear static, thermal, vibration, and fatigue simulations, and iterate designs for manufacturability, cost, and compliance. Deliverables include native CAD, detailed drawings, and FEA summary reports.

Mechanical Engineering Design & FEA

Rapid, multidisciplinary build of functional prototypes that bridge industrial design and engineering validation. Combines additive manufacturing, CNC machining, soft tooling, electronics integration, and functional testing in tight sprint cycles to prove form-fit-function and gather user feedback before production tooling.

Prototype Development (Concept-to-Function)

Engineering service that creates optimized CNC turret-punch or laser programs, including nesting, tool sequencing, and simulation, to maximize material utilization and minimize cycle time.

CAD/CAM Pattern Programming

Rapid design, manufacture, and validation of prototype coiling arbors, strip-forming dies, swaging mandrels, and inspection nests tailored to spring geometries not yet in production. Combines CAD/FEA, micro-EDM, laser powder-bed fusion, and micro-milling to deliver ready-to-run tooling in ≤3 working days.

Prototype Tooling Design & Build

Engineering & Design Services (DFM, FEA, Prototyping)

Secondary operations and value-added services offering in-line and post-process finishing, light assembly, kitting and packaging to deliver customer-ready parts. Services include deburring, coatings, plating, labeling, sub-assembly and customized packaging with traceability and documentation to reduce downstream touchpoints and speed integration into customer lines.

Secondary operations & value-added services encompass in-line or post-process tasks—deburring, tapping, assembly, labeling, special cleaning or final customization—that manufacturers perform in-house but typically do not sell as stand-alone services. This catch-all pillar groups low-visibility steps so buyers understand a supplier’s complete in-house capabilities without cluttering the primary taxonomy.

Secondary Operations & Value-Added Services

Deburring is a critical post-processing operation that removes sharp edges and burrs from metal parts resulting from machining operations. It is essential for ensuring part functionality, safety during handling, and preparing surfaces for further finishing processes. Deburring can be performed using manual techniques, mechanical methods, or through thermal energy, and is applicable across a wide range of industries where smoothness of the part surface is required.

Deburring

Applies epoxy, nylon, PTFE, and other specialty polymer or powder coatings to springs for corrosion resistance, noise dampening, or low-friction operation. Utilises fluidised-bed dip, electrostatic spray, or autoclave fusion.

Powder & Polymer Coatings (Springs)

Packaging / Kitting is a value-added service involving the sorting, assembly, and packaging of individual components into organized kits or finished sets. This service streamlines downstream operations such as final assembly, inventory management, and logistics by ensuring that all required items are grouped, labeled, and packed for efficient delivery and use. Typical use cases include service kits, BOM-based assembly packs, and retail-ready bundles.

Packaging / Kitting

Assembly & Integration Services encompasses mechanical fastening, ultrasonic welding, heat staking, electronics and hardware integration, sub-assembly kitting, and packaging services to deliver complete assemblies or kits ready for immediate installation or shipment.

Assembly & Integration Services

Comprehensive inspection and quality-control services covering incoming, in-process and final inspection. Capabilities include CMM and optical scanning, real-time SPC, PPAP/FAI deliverables and gauge management to ensure lot-level traceability and conformance to automotive and aerospace standards. Reports and digital records support regulatory and OEM submission requirements.

Inspection & Quality Control (IQC) comprises the metrology, verification, and documentation activities that ensure parts conform to drawing/CAD requirements, customer specifications, and regulatory standards. IQC spans incoming, in-process, and final inspection and leverages coordinate metrology (CMMs and portable arms), laser/structured-light scanning, optical comparators and vision systems, surface-form metrology (profilometers, roundness/contour testers), nondestructive testing (NDT), and statistical process control (SPC). Results are captured in traceable reports (e.g., AS9102 FAIR, PPAP) tied to calibrated gauges and controlled environmental conditions.

Inspection & Quality Control

Preparation and submission of Production Part Approval Process packages (Levels 1-5) including control plans, FMEAs, dimensional results, material certs and capability studies to satisfy IATF 16949 requirements.

PPAP Documentation & Submission

3D Coordinate Measurement uses coordinate measuring machines (CMMs) or other 3D metrology tools to capture precise data points on a part’s surface, essential for verifying complex geometries and alignment.

3D Coordinate Measurement

AS9102 Rev D first-article inspection with ballooned drawings and FAIR Forms 1-3 for aerospace qualification of new-production parts.

First Article Inspection (AS9102)

Establishes and maintains a metrology program that calibrates dimensional gauges, torque wrenches, force and pressure transducers, and electronic inspection devices traceable to NIST or equivalent standards. Includes periodic gauge repeatability & reproducibility (Gage R&R) studies to verify measurement system capability and ensure Cp/Cpk compliance for AS9100, ISO 9001, and IATF 16949 quality systems.

Gauge Calibration & Gage R&R Management

Dimensional Inspection verifies that a part’s physical dimensions match design tolerances. Tools include calipers, micrometers, and CMMs, ensuring geometric accuracy of length, width, height, angles, and more.

Dimensional Inspection

A global standard for quality management systems focusing on continuous improvement and customer satisfaction.

ISO 9001:2015

ISO 13485:2016 specifies requirements for a quality management system for medical device manufacturers, emphasizing regulatory compliance, product safety, risk management, and traceability throughout the lifecycle of medical devices.

ISO 13485:2016

ISO 14001:2015 specifies the requirements for an environmental management system (EMS) that enables an organization to enhance environmental performance, fulfil compliance obligations, and achieve environmental objectives through a systematic approach to continual improvement.

ISO 14001:2015

IATF 16949:2016 is the International Automotive Task Force’s Quality Management System (QMS) standard that integrates ISO 9001 with additional automotive-specific requirements for defect prevention, risk management, product safety, and continuous improvement throughout the automotive supply chain.

IATF 16949:2016

Weiss-Aug Group (Weiss-Aug Co. Inc.) is a vertically integrated manufacturer specializing in precision metal stamping, insert molding, precision machining and value-added assembly for regulated sectors including medical, automotive, aerospace and interconnect/industrial markets. The Group operates multiple U.S. and Mexico facilities (combined ~445,000 sq ft), holds ISO 9001:2015, ISO 13485:2016, ISO 14001:2015 and IATF 16949:2016 certifications, and provides engineering, prototyping, hybrid additive manufacturing, laser processing and automated assembly under a single quality-driven organization.

World headquarters and primary corporate office in East Hanover, NJ. Listed as Weiss-Aug Group world headquarters with corporate contact, core capabilities and central phone number; serves as administrative center and one of the company’s manufacturing sites.

World Headquarters

Denville, NJ facility dedicated to MedPharma and medical device manufacturing and assembly. Described as a 75,000 sq ft site with ISO 13485:2016 certification, class 8 clean room and FDA registration supporting medical device production and cleanroom assembly.

Denville Medical Facility

New Kensington precision machining center (Precision Tech) described as a 69,000 sq ft facility and center of excellence for high-precision multi-axis CNC and Swiss machining to serve medical, aerospace, defense and telecommunications markets.

Precision Tech New Kensington

Secondary New Kensington facility (JK Tool / production) listed with capabilities including tooling, machining and stamping; cited square footage (~50,000 sq ft) and role supporting precision tooling and production.

JK Tool / New Kensington Facility

Diemasters facility in Elk Grove Village, IL described as an ~80,000 sq ft manufacturing site focused on precision metal stamping, robotic welding, fabrication and assembly for automotive, medical and industrial customers.

Diemasters Elk Grove Village

Lupine Research R&D center in Boulder, CO (approximately 8,000 sq ft) with materials science, coatings, clean rooms (ISO 6/7/8) and R&D capabilities supporting coatings, metallization and advanced materials development.

Lupine Research Boulder

Monterrey / Apodaca, Mexico facility supporting insert molding and clean room assembly; cited ~28,000 sq ft and listed ISO 9001:2015 certification for the location.

Monterrey Mexico Facility

Fairfield, NJ site listed among Weiss-Aug locations; referenced in location listings and associated with manufacturing activities (insert molding / surgical product production).

Fairfield Manufacturing Facility

Provider of precision metal stamping, insert molding, precision machining and automated assembly with multi-site operations and medical/automotive/aerospace certifications.

Weiss-Aug

Precision Metal Stamping & Insert Molding

Metal Stampings & Formed Components

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Business Entity

Locations & Facilities

Technical Capabilities

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